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Sustainable ManufacturingTorbjørn Skogsrød

Gjøvik University College

Projekt współfinansowany ze środków funduszy norweskich i krajowych

•http://www.skepticalscience.com/co2-measurements-uncertainty.htm/

CO2 levels – Last 10000 Years

•https://scripps.ucsd.edu/programs/keelingcurve/

CO2 in the atmosphere - Hawaii

•Data hentet fra: http://mynasadata.larc.nasa.gov/las/UI.vm/

CO2 measured from satellite – NORD-toRPA, Norway (61ºn-10ºe)(målt fra satellitt - nasa)

Jan-03 Jan-04 Jan-05 Jan-06 Jan-07 Jan-08 Jan-09 Jan-10 Jan-11 Jan-12370

375

380

385

390

395

400Monthly Carbon Dioxide in Troposphere 61N 10E (AIRS)

Time

ppm

v

•http://www.solen.info/solar/images/comparison_recent_cycles.png/

Sun activity is decreesing

ETTER 1980 KAN SOLA HA HATT EN AVKJØLENDE EFFEKT (SYKLUS 21 STARTET I 1976, VI ER NÅ INNE I SYKLUS 24 SOM VISER DEN LAVESTE AKTIVITET SIDEN TIDLIG PÅ 1900-TALLET)

•http://data.giss.nasa.gov/gistemp/graphs_v3/

Global development of temperature

7Projekt współfinansowany ze środków funduszy norweskich i krajowych

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WHAT’S HAPPENING?

• We run a dangerous large-scale experiment that nobody can say with certainty the outcome of.

• Climate models can help us to a certain extent, especially when it comes to gradual climate change. 3-4 degree temperature increase in 2100 is likely.

• We have oil, gas and coal reserves to increase the greenhouse effect to a level we have not had for several million years.

• Research on paleoclimate has taught us that the climate system is complicated, very rapid climate changes have occurred (locally 10ºC change in 10 years *).

The solution: We must quickly reach better solutions than burning oil, gas and coal

and sending CO2 into the atmosphere.The task is gigantic……………………

•*) Abrupt Climate Change, National Academy Press 2002

Sustainable Manufacturing• Definition: Sustainable products and processes

throughout the lifecycle including reuse/recycling• Manufacturing: Indispensable for social welfare• Sustainability: Opportunity, not a threat

• A growing need for education on sustainable manufacturing

Close co-operation with industry• Mix of full-time and part-time students• Flexible studies with extended use of internet-based education • Open for part time studies (up to 4 years/ 50% work load) • Adapted to needs from candidates working in industry • International profile, education in English• Board with industrial members• Mentors from industry from the start • Real life examples for project work, assignments and of course master

thesis

Flexible studies

• Designated virtual class rooms • All learning materials, exercises, hand-ins and

administrative• Lectures available by Streaming• Tutoring and students collaboration trough web

conference tools• Both synchronized and desynchronized • Also face-to-face tutoring and practical training

Industrial cooperation

Strategic co-operation

HiGSINTEFRaufoss

Manufactuirng

Industry

Reserach and education community

National and international

Government-owned: 100%

Defence products: 100%

Turnover : 0,2 MILL.NOKExport : 0%

                                                                                             

Number of employees: 75

Raufoss industrial park - 1896

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Projekt współfinansowany ze środków funduszy norweskich i

krajowych

1896: Established as an ammunition manufacturer1920s: A wide range of commercial products in metals1956: Automotive business established1960: Establishment of aluminum capabilities1960s: A wide range of products in aluminium1968: First bumpers to Volvo1970s: Competence platforms and business within

brass, plastics and composites. Air brake fittings to Volvo & Scania

1980s: : A wide range of products in all kind of materials

1990: Raufoss ASA on Oslo Stock Exchange1997: Raufoss Automotive sold to Norsk Hydro1998: Acquisition of United Parts TS&C1998: Establishment of the Nordic ammunition

company; NAMMO1999: Nominated as supplier of aluminium wheel

suspension components to General Motors20XX: Restructuring of the Raufoss Industrial Park, from

3 companies til 38

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Examples from current reserach

GUC/TØL Have been partner in 5 EU projects

Projekt współfinansowany ze środków funduszy norweskich i

krajowych

ADVANCED ENGINEERING & CONCEPT EVALUATION

PROTOTYPING & TOOLING

SERIAL DEVELOPMENT

TESTING

SERIAL PRODUCTION

APPLIED RESEARCH

Customer support, product functionality, integration/packaging, process technology, tooling, alloys, material usage, structural performance, benchmarking

Simulation, virtual testing, material and alloy investigations, functional integration, process adaptions, heat treatment, logistics

Prototypes for testing, own workshop for prototypes and tooling design & production

Requirements evaluation/advising, functionality, assembly, tooling, FE, drawings, 3D-modelling, simulation, module thinking, direct customer relation

High volume (>1 mill parts/yr), automated new facilities, state-of-the-art process control, innovative products

Testing at own facilities and with partners acc. to requirements; durability, loads/torques, corrosion, vibration etc.

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• EU FP7/NMP project: SuPLightSustainable and Efficient Production of

Lightweight Solutions

Reduce weight and improve the holistic eco-design using aluminium alloys and to build novel sustainable industry models

Projekt współfinansowany ze środków funduszy norweskich i

krajowych

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Global IMS partners

Advanced Industrial Science and Technology (AIST) in JapanUniversity of Michigan (Industrial Operations and Engineering, IOE) in the USA

Shanghai University in China.Hongik University (Industrial and Information Engineering) in Republic of Korea

Georgia Institute of Technology (Manufacturing Research Center) in the USA

Projekt współfinansowany ze środków funduszy norweskich i krajowych