Sony AE-6B Chassis 29FX66

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  • 7/23/2019 Sony AE-6B Chassis 29FX66

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    SERVICE MANUAL AE-6B CHASSISMODEL COMMANDER DEST CHASSIS NO.

    KV-29FX66E RM-934 ESP SCC-Q81B-A

    MODEL COMMANDER DEST CHASSIS NO.

    KV-29FX66K RM-934 OIRT SCC-Q82A-A

    KV-29FX66

    RM-934

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    TABLE OF CONTENTS

    Section Title Page Section Title Page

    Specifications .................... 3

    Connectors .................... 4

    Self Diagnostic Software ........... ......... 5

    1. GENERALSwitching On the TV and

    Automatically Tuning .................... 6

    Introducing the Menu System .................... 7

    Menu Guide .................... 7

    Teletext .................... 9

    Remote Control Configuration

    for VCR/DVD .................... 9

    Specifications .................... 10

    Troubleshooting .................... 10

    2. DISASSEMBLY

    2-1. Rear Cover Removal .................... 112-2. Speaker Disconnection .................... 11

    2-3. Chassis Removal .................... 11

    2-4. Service Position .................... 12

    2-5. D and G Board Removal .................... 12

    2-6. F4 Bracket Removal .................... 12

    2-7. F4 and H1 Board Removal .................... 12

    2-8. Side Control Module Removal .................... 13

    2-9. H2 Board Removal .................... 13

    2-10. M Board Removal .................... 13

    2-11. Service Connector for M Board.................... 13

    2-12. Picture Tube Removal .................... 14

    3. SET-UP ADJUSTMENTS

    3-1. Beam Landing .................... 16

    3-2. Convergence .................... 17

    3-3. Focus Adjustment .................... 19

    3-4. Screen (G2), White Balance .................... 19

    4. CIRCUIT ADJUSTMENTS

    4-1. Electrical Adjustments .................... 20

    4-2. Test Mode 2 .................... 22

    5. DIAGRAMS

    5-1. Block Diagrams (1) .................... 23

    Block Diagrams (2) .................... 24Block Diagrams (3) .................... 25

    Block Diagrams (4) .................... 26

    5-2. Circuit Board Location .................... 26

    5-3. Schematic Diagrams and

    Printed Wiring Boards .................... 26

    * A Board Schematic .................... 27

    * A Board PWB .................... 29

    * VM Board Schematic.................... 33

    * VM Board PWB .................... 31

    * H1 Board Schematic .................... 33

    * H1 Board PWB .................... 34

    * F4 Board Schematic .................... 33

    * F4 Board PWB .................... 34

    * H2 Board Schematic .................... 33* H2 Board PWB .................... 34

    * G Board Schematic .................... 35

    * G Board PWB .................... 34

    * D Board Schematic .................... 36

    * D Board PWB .................... 37

    * C Board Schematic .................... 38

    * C Board PWB .................... 39

    * M Board Schematic .................... 40

    * M Board PWB .................... 39

    5-4. Semiconductors .................... 41

    5-5. IC Blocks .................... 44

    6. EXPLODED VIEWS

    6-1. Chassis .................... 46

    6-2. Picture Tube .................... 47

    7. ELECTRICAL PARTS LIST .................... 48

    CAUTION

    SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE

    ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THECARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE

    ANODE CAP.

    WARNING !!

    AN ISOLATION TRANSFORMER SHOULD BE USED DURINGANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARDDUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER ISDIRECTLY CONNECTED TO THE POWER LINE.

    SAFETY-RELATED COMPONENT WARNING !!

    COMPONENTS IDENTIFIED BY SHADING AND MARKED ONTHE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THEPARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACETHESE COMPONENTS WITH SONY PARTS WHOSE PARTNUMBERS APPEAR AS SHOWN IN THIS MANUAL OR INSUPPLEMENTS PUBLISHED BY SONY.

    ATTENTION

    APRES AVOIR DECONNECTE LE CAP DELANODE,COURT-CIRCUITER LANODE DU TUBE CATHODIQUE ETCELUI DE LANODE DU CAP AU CHASSIS METALLIQUE DELAPPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LETUBE CATHODIQUE OU AU BLINDAGE DU TUBECATHODIQUE.

    ATTENTION !!

    AFIN DEVITER TOUT RISQUE DELECTROCUTIONPROVENANT DUN CHSSIS SOUS TENTION, UNTRANSFORMATEUR DISOLEMENT DOIT ETRE UTILIS LORSDE TOUT DPANNAGE LE CHSSIS DE CE RCEPTEUR ESTDIRECTMENT RACCORD LALIMENTATION SECTEUR.

    ATTENTION AUX COMPOSANTS RELATIFS LA SECURIT!!

    LES COMPOSANTS IDENTIFIS PAR UNE TRAME ET PAR UNE

    MARQUE SUR LES SCHMAS DE PRINCIPE, LES VUESEXPLOSES ET LES LISTES DE PIECES SONT DUNE IMPOR-TANCE CRITIQUE POUR LA SCURIT DU FONCTIONNEMENT,NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONTLE NUMRO DE PICE EST INDIQU DANS LE PRSENTMANUEL OU DANS DES SUPPLMENTS PUBLIS PAR SONY.

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    2tracS NO NO

    3tracS NO NO

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    rotcejorP FFO FFO

    edom9:61niBKA NO NO

    G/BmroN NO NO

    ImroN FFO FFO

    K/DmroN FFO NO

    SUAmroN FFO FFO

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    21 pin connector

    Connected Not Connected (open) * at 20Hz - 20kHz

    Pin No 1 2 4 Signal Signal level

    1 Audio output B(right)

    Standard level : 0.5V rmsOutput impedence : Less than 1kohm*

    2Audio output B(right)

    Standard level : 0.5V rmsOutput impedence : More than 10kohm*

    3Audio output A(left)

    Standard level : 0.5V rmsOutput impedence : Less than 1kohm*

    4 Ground (audio)

    5 Ground (blue)

    6 Audio input A(left)

    Standard level : 0.5V rmsOutput impedence : More than 10kohm*

    7 Blue input 0.7 +/- 3dB, 75 ohms positive

    8 Function select(AV control)

    High state (9.5-12V) : Part modeLow state (0-2V) : TV modeInput impedence : More than 10K ohmsInput capacitance : Less than 2nF

    9 Ground (green)

    10 Open

    11 Green Green signal : 0.7 +/- 3dB, 75 ohms,positive

    12 Open

    13 Ground (red)

    14 Ground (blanking)

    15

    _ _ Red input 0.7 +/- 3dB, 75 ohms, positive

    _ (S signal Chromainput)

    0.3 +/- 3dB, 75 ohms, positive

    16 Blanking input(Ys signal)

    High state (1-3V) Low state (0-0.4V)Input impedence : 75 ohms

    17 Ground (videooutput)

    18 Ground (videoinput)

    19 Video output 1V +/- 3dB, 75ohms, posit ive sync 0.3V

    (-3+10dB)

    20

    _ _ Video input 1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

    _ Video inputY (S signal)

    1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

    21 Common ground(plug, shield)

    19

    17

    15

    13

    11

    9

    7

    5

    3

    1

    20

    18

    16

    14

    12

    10

    8

    6

    4

    2

    21

    Rear Connection Panel Front Connection Panel

    p

    - +

    4

    MONO

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    S-Videosocket

    3

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    devreseR 10

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    devreseR 11

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    rorrECAD 31

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    rorrEecnegrevnoCcimanyD 51

    rorrEPIP 61

    AE-6B SELF DIAGNOSTIC SOFTWARE

    The identification of errors within the AE-6B chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the

    event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous

    flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant

    device number will be displayed through the LED (Series of flashes which must be counted) See table 1., non fatal errors are reported using this

    method.Each time the software detects an error it is stored within the NVM. See Table 2.

    Table 1 How to enter into Table 2

    1. Turn on the main power switch of the TV set.

    2. Program Remote Commander for Operation in Service

    Mode. [See Page 20].

    2. Press VIDEO VIDEO > MENU > ERROR MENU

    on the Remote Commander.

    3. The following table will be displayed indicating the error

    count.

    Table 2

    Note:To clear the error count data press 80 on the Remote

    commander.

    UNEMRORRE

    20E30E40E50E60E70E80E90E01E11E21E31E41E51E61E

    EMITGNIKROWSRUOH

    SETUNIM

    PCOPVO

    CNYSVRKI

    CIIMVN

    TORPHRENUT

    PDNUOS-

    ETARNACSCAD

    DNEKCABNOCNYD

    PIP

    )552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0(

    000000000000000

    417

    Flash Timing Example : e.g. error number 3

    StBy LED

    ON ON ON

    OFF OFF

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    4-1. Electrical Adjustments

    Service adjustments to this model can be performed using the

    supplied remote Commander RM-934.

    SECTION 4 CIRCUIT ADJUSTMENTS

    3. Press 99999. All three LEDs should light.

    The remote commander is now set to Service Mode.

    4. To return the remote commander to normal operation mode

    repeat steps 1. and 2. then press 00000. All three LEDs

    should light.

    The remote commander is now set to normal mode.

    Programming the Remote Commander forOperation in Service Mode

    Setting the TV into Service Mode

    1. Program the remote commander for operation in Service

    Mode as described above.

    2. Turn on the TV main power switch.

    3. Press the video standby button on the remote

    commander twice.TT will appear in the upper right corner of the screen.

    Other status information will also be displayed.

    4. Press MENU on the remote commander to obtain the

    following menu on the screen.

    5. Move to the corresponding adjustment item using the

    up or down arrow buttons on the Remote Commander.

    6. Press the right arrow button to enter into the required menu item.

    7. Press the Menu button on the Remote Commander to quit the

    Service Mode when all adjustments have been completed.

    Note :

    After carrying out the service adjustments, to prevent thecustomer accessing the Service Menu switch the TV set

    OFF and then ON.

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    43091

    1. Press the VCR/TV/DVD button until the

    TV LED lights.

    2. Press and hold the yellow button for

    approx. 5 seconds until the TV LED

    flashes quickly.

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    Sub Colour Adjustment

    1. Receive a PAL colour bar signal.

    2. Connect an oscilloscope to Pin 6 of CN7001 [A Board].3. Program the Remote Commander for operation in Service Mode.

    [ See Page 20 ].

    4. Adjust the Sub Colour [ Using VIDEO VIDEO 12 ] so

    that the Cyan, Magenta and Blue colour bars are of equal levels

    as indicated below.

    Same Level

    B-Out Waveform

    Sub Brightness Adjustment

    1. Input a Monoscope pattern.

    2. Program the Remote Commander for operation in Service Mode.

    [ See Page 20 ].

    3. Press VIDEO VIDEO 13 on the Remote Commander.

    4. Adjust the Sub-Brightness data so that there is barely a

    difference between the 0 IRE and 10 IRE signal levels.

    1. Input a video signal that contains a small 100% white area on a

    black background.

    2. Connect an digital voltmeter to Pin 10 of J7378 [C Board].

    3. Program the Remote Commander for operation in Service Mode.

    [ See Page 20 ].

    4. Adjust the Sub-Contrast [ Using VIDEO VIDEO 11 ] to

    obtain a voltage of 105 +/- 5V.

    Sub Contrast Adjustment

    UNEMRORRE

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    1. Program the Remote Commander for operation in Service Mode.

    [ See Page 20 ] and enter into the Geometry service menu.

    2. Select and adjust each item in order to obtain the optimum image.

    Deflection System Adjustment

    V SIZE

    V LIN

    AFC BOW

    V POSITION

    H POSITION

    H SIZE

    PIN AMP

    TRAPEZIUM

    UP CORNER PIN

    AFC ANGLE

    LO CORNER PIN

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    RKI

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    Test Mode 2 is available by rogramming the Remote Commander for

    operation in Service Mode [ As shown on Page 20 ] then pressing the

    VIDEO button twice, OSD TT appears. The functions described

    below are available by selecting the two numbers. To release the Test

    mode 2, press 00, 10, 20 ... twice or switch the TV set into Stand-by

    mode. In TT Menu mode, it is possible to remove the Menu from

    the screen by pressing the Speaker Off button once. Pressing the

    Speaker OFF button a second time will cause the Menu to reappear.

    The function is kept even when the menu is not displayed on

    screen !!.

    4-3. TEST MODE 2:

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    ~ A Schematic [ Video & Audio Processors, Audio Output,Vertical Deflection] page 1/2~

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    ~ A Schematic [ Video & Audio Processors, Audio Output,Vertical Deflection] page 2/2~

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    A B C D E F G H I J K L M N

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    - 33 -

    ~ H1 Board Schematic Diagram ~ ~ H2 Board Schematic Diagram ~

    ~ VM Board Schematic Diagram ~

    ~ F4 Board Schematic Diagram ~

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    - 35 -

    ~ G Schematic [ Power Supply ] ~

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    A B C D E F G H I J K L M N

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    - 38 -

    ~ C Board Schematic [ R-G-B Out ] ~

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    - 36 -

    ~ D Schematic [ Deflection ] ~

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    - 40 -

    ~ M Schematic [ Micro Processor ] ~

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    5-4. SEMICONDUCTORS

    CXAB070APMCZ3001D

    18

    91

    10

    CXA1875AM-T4

    ( TOP VIEW )

    1 8

    16 9

    CXA2100AQ-TL

    1

    (TOP VIEW)

    19

    20

    32

    51 33

    64

    52

    K6T2008V2A-YF70T00

    1

    16 17

    32

    LA6500-FA

    LM318PLM358NLM393DTLM393NM24C16-MN6T(A)

    LM78L05ACZ

    MSP3411G-QA-B10

    8 7 6 5

    1 3 42

    INGND

    OUT

    6861

    60

    1

    52

    44

    433527

    26

    18

    10

    9

    ( TOP VIEW )

    NJM3404AD-WUPC4558G2

    ( TOP VIEW )

    1 4

    8 5

    PQ30RV11

    1

    1 : V IN2 : V OUT3 : GND4 : ON/OFF CONTROL

    23

    4

    PST573IMT

    -

    +

    1

    3

    2

    Vcc

    Out

    Gnd

    1

    2

    3

    SAA5665HL/M1D/0358

    SDA9488X-B23GEG

    1

    100

    25

    26 50

    51

    75

    76

    1

    14 15

    28

    SBX3081-51(30)

    STV9379

    71

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    BAS216

    2SC2688(5)-LK

    E

    C B

    TDA6111Q/N4

    1 9

    TCET1103G

    TDA7497

    VPS9402-A32GEG

    1 15

    1

    20

    21 40

    41

    60

    6180

    (TOP VIEW)

    BA12TBAO33TIRF614-005IRF620SPA07N60C22SA20052SC5511

    DTA144EKDTC144TKA-T1462SA1162-G

    DTA144ESA2SA933AS-QT2SC2785-HFE

    B

    C E

    BCE

    C

    B

    E

    L7809CV/LSYSTP5NB40FPSTP5NB40(030Y)2SC5698-CA2S5696-SONY-CA

    MSB709-RT1MSD601-RST1M1MA152WA-T1UN2111UN2132SK2036(TE85L)

    E

    RB705D

    SE135N-LF4

    2

    1

    3

    132

    1 2

    3

    1 VOUT SENSE2 COLLECTOR3 GND

    2SA1837(LBS2S0N)

    ECB

    2SB734-34

    1 2 3

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    ERA38-06ERA85-009HZS9.1NB2MTZJ-13BMTZJ-33BMTZJ-3.6AMTZJ-4.7C

    CATHODE

    ANODE

    TLHK5190

    FBIU4D7MA-BRBV-406BS1VB40

    CATHODEANODE

    MTZJ-T-77-22RD15ES-B2RD39ES-B2RD5.6ESB21SS119-251SS133T-77

    GS1B460/45

    D2S4MTA1

    BYV98-200-RAS 15/12

    CATHODE

    ANODE

    D1NL20UEGP20GEL1ZGP08DUF4005PKG23

    CATHODE

    ANODE

    BAS316-115MMDL914T1UDZSTE-176.2B

    CATHODE

    ANODE

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    3

    1

    2

    +

    -REFERENCEVOLTAGE

    1

    5

    MUTE/STBYPROTECTIONS

    14

    9

    10

    12

    43

    2

    VOLUME

    VOLUME

    OP AMP

    OP AMP

    30K

    30K

    60K

    5-5 IC BLOCK DIAGRAMS

    4 3 2 67

    1

    5

    Vsense

    RemoteDVLD Internal OFF

    Latch

    Centre

    OscSS

    F/B Timer

    TSD

    OCP

    ControlLogic

    LevelShift

    Sel=34vref 5v15v/8vDriver

    Reg. 10v

    18 8

    14

    16

    15

    10

    12

    11

    9

    A BOARD IC6202/IC6207/IC6205 BA033T/BA12T

    G BOARD IC6001 MCZ3001D

    A BOARD IC1201 TDA7497

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