Development of compatibilized butyl rubber nanocomposites ...
Transcript of Development of compatibilized butyl rubber nanocomposites ...
nanokompozyty kauczuku butylowego i dwóch napełniaczy
R Rajasekar1, A. Malas1 and CK Das1 *
Development of compatibilized butyl rubber nanocomposites containing dual filler system This study aims in analyzing the effect of compatibilizer for the dispersion of organically modified narwclay in butyl ntbber (IIR) matrix. Chlorobutyl rubber (CIJR) - organically modified nanoclay composites (CI-C) were prepared by solution mixing. The nanoclay used i11 this study is Cloisite 20A. The obtained
nanocomposites were incorporated in butyl rubber (IIR) a/ongwith carbon black and sulphur as a curing age11t. ivforphology, curing characteristics, mechanical and gas barrier properties of the nanocomposites were analysed and compared to control. The morphological studies provcd the partia[ exfoliation along with agglomeration of nanoclay platelets in CIIR, and further incorporation of CJ-C in IIR matrix e11-
hances the exfoliation of the nanoclay platelets. Curing study demo11strated fas ter scorch time, cure time a11d increase in maximum torque for the compatibilized IIR nanocomposites containing dual filler system compared to control. Col!siderables improvement i11 mechallical and gas barrier properties we,·e
achieved for the same system. The tensile fractured surface of the rubber compowids observed through scanlłing electron microscopy shows highly rough and tortuous path for the filler containing IIR compoull(ls.
Key words: butyl nzbbe1; compatibilize1; chlorolnztyl rubber, lłanocomposites, nanocla:>� carbon black
Kompatybilizowane nanokompozyty kauczuku butylowego zawierające zespół dwóch napełniaczy Praca ma 11a celu analizę wpływu kompatybilizatora 11a dyspersję orga11icz11ie modyfikowanego
nanoglinokrzemia11u w matrycy kauczuku butylowego. Kompozyty kauczuku chlorobutylowego i modyfikowanego nanoglinohzemianu wykonywano metodą mieszania w roztworze. Do badań
użyto na11oglinokrzemianu Cloisite 20A. Uzyskane nanokompozyty wprowadzano do kauczuku butylowego (IIR) razem z sadzą i siarką jako środkiem wulkanizującym. Badano m01jologię, charakterystykę wulkanizacji, właściwości mechaniczne i przepuszczalność gazu nanokompozytów, porównując uzyskane wyniki z właściwościami próbki kontrolnej. Badania mo,jologiczne dowiod
ły częściowej eksfoliacji oraz aglomeracji płytek nanoglinokrzemianu w CIJR, a następnie, że dodanie CJ-C do matrycy IJR poprawia eksfoliację płytek nanoglinokrzemianu. Badanie wulkanizacji wykazało krótszy czas podwulkanizacji i wullwnizacji oraz wzrost maksymalnego momentu obro
towego kompozytów kompatybilizowanego IIR zawierającego zespół dwóch napełniaczy w porównaniu z próbką lwntrolną. Osiągnięto znaczną poprawę właściwości mechanicznych i barierowych. Obserwacja za pomocą skaningowego mikroskopu elektronowego powierzchni mieszanki gumowej ze spękaniami powstałymi na skutek naprężenia pokazuje bardzo ostrą i zmiennokienm
kową drogę spęka,i w przypadku napełnionych mieszanek IIR.
Słowa kluczowe: kauczuk butylowy, kompatybilizator, kauczuk chlorobutylowy, nanokompozyty, nanoglinokrzemian, sadza
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I. I ntroduction
The chief aim of preparing polymer-nanoclay composites is to achieve a very high dcgrcc of dispersion of nanoclay aggrcgatcs in the polymer matrix,
which can yield to very large surface arcas. The achievement in bettcr dispersion of nanoclay in the polymer matrix lcads to substantial improvcmcnt in the overall propcrtics of the polymcr. Vast works havc bccn reportcd on the clay fillcd nanocompositcs bascd on thcrmoplastics and thcrmosctting polymers, but the studies on rubbcr-day nanocomposites constitute in less er dimension (1-3].
1 :Vfatcrials Science Centre, Indian Institute of Technology. Kharagpur-
721 302, India
• Corresponding Author. Tel: +91-3222-283978; Fax:
+ 9 l-3222-282700/255303
E-mail addrcss: [email protected] (Chapał Kumar D.ts)
Butyl ruhber (IIR) is made by copolyme1izing isobutylenc and isoprene. IIR possesses excellcnt resistance to gas permeation that can be applicd for inncr tubes in tires and air conditioner hoses, cming bags and bladders. But IIR-clay nanocompositcs arc not preparcd
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easily due to the hydrophobicity of IIR and its poor miscibility with clay silicatc layers. Thus, IIR-clay nanocomposites have not reccivcd much attention. Few works have been reported by Liang et al [4,5) and Kato et al (6] on the preparation of IIR-clay nanocomposites by solution and melt intercalation methods.
The achievement of better dispersion of nanoclay in the polymer matlix involves two main factors. The prima1y one involves the compatibility between the połymer and nanoclay. The fonnulas of organoclay/polymeric systems usually contain a polymeric compatibilizer [7, 8 J. Since the organically modified nanoclay is polar, the utilization of polar compatibilizer may lead to better dispersion of nanoclay upon incorporation in bulk non-polar llR rnatlix. As IIR is not compatible with most of othcr rubbers, polar ehlorobutyl rubber (CIIR) was used as a compatibilizer in order to achieve better dispersion of nanoclay in the bulk IIR matrix. The secondaiy aspect is the metl10d uscd for the preparation of nanocompositcs. In this present study, incorporation of nanoclay in CIIR was dane by solution mixing. The obtained CIIR-nanoclay composites (CI-C) were further incorporated in the IIR matri'\: in presence of carbon black with sulphur as a curing agent. The changes obtained in the morphology, curing characteristics, mechanical and gas barrier propertics have becn analyzed and comparcd to control.
2. Materials
Butyl rubber used was Lanxess Butyl 301 havingIviooney viscosity MLn+s> at 125°C = 51±5 were purchased from Lanxess.
Bayer Chlorobutyl 1240 with 1.25% chlorine content and Mooney viscosity ML1+8at 125°C = 38±4 were purchased from Bayer.
Cloisite 20A, a natura! montm01illonite modified with a quaternaiy ammonium salt with cation exchange capacity of 95 mequiv./100 g clay (Sou them Clay; Inc, USA), was used as a nanofil1er in the preparation of the nanocomposites.
Carbon black used was fast extrusion furnace black ([,'EF) type N550.
Other compounding ingredients such as sulphur, zinc oxide, steaiic acid, N-cyclohexyl-2-benzothiazyl sulphenamidc (CBS), Tetramethylthiuram disulphidc (TMTD) were purchased from Bayer (M) Sdn Bhd Malaysia.
3. Methods
3.1. Solution mixing
Initially CIIR was dissolved in toluene. The rubber to solvent ratio was 1 :3, weight/volume. Continous stirring was dane at room temperature, until the mbber dissolved completely in the solvent. 50 phr of Nanoclay (Cloisite 20A) was separatcly diluted in toluene and
ultrasonicated for 1 O minutes. The solution containing nanoclay was then mixed up w:ith the rubber solution and the whole mixture was ultrasonicatcd for 1 O minutes followed by stirring. The obtained solution was then cast over in a plane glass plate and kept at room temperature for solvent evaporation. The resultant film was appeared to be transparent.
3.2. Compounding
The compounding formulation was portrayed in Table 1. The compounds are prepared in interna] mixer mili and further takcn as sheet form in open two-roll mixing mill operated at room tempcraturc. The speed ratio of the rotors was 1: 1.4. Vulcanization of the mbber compounds was done in the compression molding machine at 150 °C, as per the optimum cure time obtained from Monsanto Rheometer study.
Table 1. Fonnulation of the rubber compounds Tabela 1. Skład mieszanek gumowych
Ingredients I IB
Dcsignation
frrn -I TCCB
Contcnts (phr)"
Butyl rubbcr 100 100 I 100 94 --·-- --
Nanoclay - - 2.0 --
CT-C [CIIR- 6.0 -nanoclay - - - [CIIR+Nanoclay) composites)
Carbon black 40 I 40 FEFb [N550] -
Stcaric acid 2.0 2.0 ! 2.0!
CBS' I 1.0 1.0 I 1.0
TivITDJ 1.0 1.0 ! 1.0
Zinc m.:ide 3.0 3.0 '
I 3.0
Sulphur 1.5 1.5 I 1.5 ;
"phr - Parts per hundred of ruhher by wcight
h EF - Fast cxtrusion fu mace
'CI3S - N-cyclohci..yl-2-bcnzothiazyl sulphenamide
'1TMTD - Tetrarncthylthiuram disulphide
[4.0 + 2.0)
40
2.0
1.0
1.0
3.0
1.5
4. Characterization techniques
4.1. X-ray diffraction
The clay galle1y height ·was analyzed using a Philips PANalytical X'pert PRO X-ray diffractometer instlument with Cu-Ka radiation. The generator voltage and wavelength was 40 kV and 0.154 nm at room temperature respectively. The ciystallographic spacing (d) of the nanoclays was calculated from the Bragg's law: The range of 28 scanning of X-ray intensity employed was 2-10° at a scanning rate of 2° min-1.
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4.2. High resolution transmission electron microscopy (HR-TEM)
The morphology of nanoday dispcrsion in CIIR (i.c., CI-C) and IIR matriccs in prescnce of carbon black (i.c.,IB, ICB and ICCB) wcre obscrvcd through high-rcsolution tr,insmission clcctron microscopc (HR-TEM, JEOL 210 0). Sample preparation was done in Leica Ultra cut L'CT ultramicrotome eąuippcd with a diamond knifc. The thickness of the ultra thin specimens was approximatcly 80 nm and the tcmpcraturc of the samples was maintaincd at -70 °C with the help of liquid nitrogen. Thcsc samples were then placed on the copper grid.
4.3. Cure characteristics
The curc charactcristics of the compounds were studicd in the Monsanto Rheometer R-100 testing instrument operated at 150 "C with 3° arc at a period of 60 minutes.
4.4. Mechanical testing
Dumbbell and crescent shaped spccimens were cut down for tensile and tcar tcsts from the molded slabs. The tcsting was carricd out from Universal tcnsilc testing mac hinc, Hounsfield HS 1 O KS model operated at room tcmperaturc at an cxtcnsion speed of 500 mm/min with an initial gaugc lcngth of 25 mm. The values of arc recordcd dircctly from the digital display at the end of cach test.
4.5. Permeability measurements
The gas transport properties of the pure, single and dual filler f'illcd IIR compounds wcrc analysed. Nitrogen gas XL gradc gas purchased from BOC Gases, India was used for the measurcment. The gas was applied at a constant prcssurc of 3.5 bar at 35 "C with a time period of 30 minutcs using the automatcd Diffusion Penncametcr (DP-100-A) manufacturcd by Pornus Matcrials, Inc., C'SA. The pcrmcation cquipmcnt was placed in a thcrmostatically controlled housing for isothcrmal measuremcnt conditions. The cffcctive pcrmeation area (A) was 5.069 cm2
. TI1c nitrogen gas was supplied from the upstream sidc of the film with a gas pressurc of3.5 bar (p) and in the downstrcam side a rcscrvoir of constant volumc (119 cm:i) ,vas connccted with a pressure transduccr in order to monitor the total amount of gas that gcts passed through the polymcr film. The time lag method was uscd to calculatc the gas transport measurements. This tcchnique allows the detcnnination of the mcan permeability cocfficicnt (P) from the steady state gas prcssure incrcmcnt (dp/dt)s in the calibratcd volume V of the product side of the cell. The penneability coefficicnts wcrc calculatcd from Eq. (1), whcrc T
0 and p
0 arc the standard tcmperaturc and prcssure
(1:, = 273.15 K, p0
= 1.013 bar), Tis the tempcraturc of measuremcnt, dis the thickncss of the film and (dp/dt)
5
was obtained from the slopc of the incrcmcnts of downstream prcssure vs. time plot. The mean pcrmeability (P)
(9] was calculated from Eq. (1)
p = A;c
;l::T [�: l (l)
TI1c cffcctivc diffusion coefficient (DJ [9] was calculatcd from the time-lag according to the following Eą. (2):
d2 D=-
68
4.6. Scanning electron microscopy
(2)
The morphology of tcnsile fractured surface was vicwcd through scanning clectron microscopc (SEM, VEGA TESCAN). Gold coating was clone under vacuum condition to prcvcnt elcctrostatic chargc ,vhilc examining.
5. Results and discussions
5. I. X-ray diff raction
The XRD pattcrns of the nanocompositcs wercshown in Figure 1. The nanoclay (Cloisite 20A) depictcd an intcnse peak around 28 = 3.144°, corresponding to the basal spacing 2.82 nm (d001). 50 phr incorporation of nanoclay in CIIR (CI-C) by solution phasc mixing
2.82 nm
4
1.37 nm
6
211
· ��-�Cloisitc 20A
Ci,C
10
Figurc 1. XRI) pattern of the nanocomposites
Rysunek 1. Widmo XRD próbek nanokompozytów
showcd the disappearance of the main peak of the nanoclar Although a sccondary peak arisc at 6.48° c01Tcsponding to the hasał spacing of 1.37 11111. This provcd that the nanoclay platelets arc pmiially cxfoliated as well
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- l
2(a) IB
2(c) CI-C
Figurc 2. TEM images of (a) IB, (b) ICB, (c) CI-C, (d) ICCB
Rysunek 2. Obraz TEM (a) IB, (/J) ICB, (c) CI-C, (d) ICCB
as agglomerated in the CIIR matiix, which may be due to
higher nanoclay loading in CIIR Furt.her incorporation of CI-C in IIR mat.J.ix (ICCB) along with carbon black showed complete absence of peaks. As the loading of
CI-C in IIR matlix is low, the exfoliation ofnanoclay may
be more enhanced in the bulk IIR manix. The compound ICB containing nanoclay incorporation in IIR
containing carbon black without compatibilizer does not
show any peak. This also provcd that the nanoclay may
be partially exfoliated in the IIR matrix.
/' .
. JOO um .-1- .. -� •• ..dl;....:..;....;..,.. __ ........ __ ---'"
2(b) ICB
o
L .· ·,o I O.
IOOim-___,a:;....a......��--:-._..: __ .:.:.... .......................... ot..,;...-1
2(d) ICCB
Since the organically modifled nanoclay is polar, the utilization of polar compatibilizer CIIR may form a better dispersion of nanoclay u pon incorporation in the
non-polar IIR matiix, than direct incorporation of polar nanoclay in the non-polar matrix polymer.
5.2. HR-TEM analysis
HR-TEM images of the nanocomposites were shown
in Figurcs 2 (a) II3, (b) ICB, (c) CI-C (d) ICCB respectively.
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figure IB shows the cluster of carbon black disperscd throughout the IIR matrix. ICB shows the presence of dual fillers (i.e., nanoclay and carbon black) in the IIR in which the nanoclay platelets wcre partly exfoliated and also agglomeratcd. CI-C shows numerous nanoclay platelets scattered in CIIR matrix. Since the content of nanoclay is 50 phr in CIIR same platelcts wcrc stackcd and fcw are exfoliated. Figure ICCB shows enhanccd dispcrsion of nanoclay forming partially exfoliated platelets in comparison with ICB. The circular spots denote the prcscnce ofnanoclay platclets. This may be due to the utilization of polar compatibilizer (CIIR) for dispcrsing nanoclay in the TIR matrix.
3 (a)
3 (b)
ni' a.. ::E -
.r: ...
Cl
(l) ...
...
V>
� V> C:
V> ::,
16
12
8
4
o
5
4
.g 2
o ::E
[==i Tensile strength
[==i Elongation at break
� Tear strength
-
100%
c::] 300%
c-=-.1 soo%
"'
... } .J \,.
•i
ji•i, r-
18
rf" I
il .,
ji
'"I�m 1;,
I�
18
5 .3. Cure characteristics
The curc charactcristics of the rubber compounds arc shown in Table 2.
The compound IB shows improvement in minimum and maximum torquc value compared to IIR gum compound (I). The improvement may be due to the prcsence of carbon black in the IIR matrix (IB). The maximum torque depends on both the extent of crosslinking and reinforcement by the filler particles in the polymer matrix. This enhancemcnt was furthcr pronounced for the IIR compounds containing nanoclay and carbon black (ICB and ICCB). Particularly the compound ICCB
30
1200
25
1000
� 20 -
E .I<: i 800 Cll E (l) ._ ...
..c ... 15 .r:
600 Cll ...
C: Cl C:
o (l) :.;:; .!:; Cll
10 V> Cl
400 C: o
(l)
[ij I-
200 5
o o ICB ICC8
I
I
:c
rf
r=
r:'
li,;
... t�·...
Iii
f:j iit J,
f„
:.
I!', ,,
IC8 ICC8
Figure 3. (a) Tensile strength, elongation at break and tear strength of the rubber compounds, (b) 100% and 300% modulus of the rubber compounds Rysunek 3. (a} Wytrzymałość na rozciąganie, wydłużenie przy zenvaniu i wytrzymałość na rozdzieranie mieszanek gumowych, (b) M 100% i M 300% mieszanek gumowych
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showed the maximum improvement in torque values than ICB. The improvement may be due to the presence of compatibilizer (CIIR) that enhanccs the dispersion of the nanoclay in the base polymer matrix. The carbon black filled IIR compound showed faster scorch and
Table 2: Cure characteristics of the mbber compounds
5.5. Gas barrier properties
The gascous permeability and diffusivity coefficient of the compounds me shown in Figure 4. The compound IB showed lower gas permeability compared to I. The
Tabela 2. Charakte1ystyka wulkanizacji mieszanek gu.mowych
Sample I
Min. Torque Max. Torque ! Torque difference I (dN·m)
Scorch time I Cure time 1 Cure rate ! codc (dN·m)
I
I ' 10.5 IB I 11.5 !CB I 12
ICCB I 12
(dN·m)
. -·---· 3642.5 ·------·
I 43.5 ·---- -----·
I 44
i 25.5
-t31
31.5
I 32
cure time compared to the unfil1ed IIR compounds. Normally. the carbon black filled rubber compounds have faster scorch and cure time compared to the gum compounds. Carbon black facilitates the opening of the S8
rings even in the absence of accel era tors and it enhances the formation ofI-I2S, which activates most sulphur curing systems. It seems that carbon black supports vulcanization reactions without changing their nature substantially [1 O]. The dual filler containing IIR compounds showed faster scorch and cure time compared to the unfilled and single filler containing IIR systems. A part from the presence of carbon black, the presence of ammonium groups in the organically modified nanoclay may also facilitates the process. The possible fonnation of a Zn complcx in which sulfur and ammonium modifier participate may help for the increase in rate of cure. Hence, depending upon the ammonium concentration in the nanoclay greater will be the chance of Zn-sulfur-ammonium complex formation in the nanocompositcs and consequently faster scorch time and cure time were achieved (11].
5 .4. Mechanical properties
The mechanical properties of the rubber eompounds arc shown in Figure 3 (a) & (b).
The compound IB containing single filler (carbon black) in IIRmatrix showed tremendous improvement in mechanical properties compared to the unfilled IIR compound (I). The increasc in tensile and tear strength are 600 % and 270 %. The enhancement was further pronounced for the systems (ICB and ICCB) containing dual fillers. The compound ICB showed 770 % increase in tensilc and 296 % increase in tear strength, whereas the compound ICCI3 showed an inerease of 900 % in tensile strength and 394 % increase in tear strcngth rcspectively. This proved that the presence of compatibilizer may improve the dispersion of the nanofiller in the matrix polymer.
(min) I
(min) index i 6.00 22.00 I 6.25
I' 4.00 19.30 6.53 '
I 3.00 18.30 6.53 3.00 18.00 6.66
]ower gas permeability may be due to the presencc of carbon black. The gas penneation was stili reduced for the compounds ICB and ICCB compared to unfilled and carbon black filled IIR compounds. This may be due to the presence of dual fillers that forms a strong barricr for the penetration of nitrogen gas through the rubber compound. The lowest gas pcnneability was observed for the
1.0
5 0.8 .. · -�iu
.... E �
o
0.6
"je:, 0.4
,..
E 0.2 �
o.o
= --
� lx
li '
-· -
C=:J Gas permeability coofficiont CJ Gas. Oirfosivily coefficlenl
�....., C"'
Jr
h
1;
IB ICB ICCB
16
J!. E
12 u .
o
8 :� ::;: 8 � ·;
4 -�
Figure 4. Permeability and diffusivity coefficient of thenibber compoundsRysunek 4. Przenikalność gazu i współczynnik dyfuzjikompozytów
compound ICCB. The exfoliation of nanoclay platelets fo1ming a strong interaction with the matiix polymer may be responsible for the meandering of the niti·ogen gas diffusion paths, drawing nitrogen molecules to follow long, complex paths through the IIR matrix, hence decreasing the permeability [6]. The diffusivity coefficient also showcd the similar ti·end to that of permeability coefficient for the above mentioned compounds. The better dispersion of nanoclay in the compound ICCB reduces the diffusivity by increasing the tortuosity of the gas transport path [12].
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S(a) I
Dd :t:E (),11ti:h1'
Det GC: Dete�toJ
\.'ac· HIVac
1!1llwn VHJ/\\\ t ESC.AN ft „ L:1u11;11 � nnsco;iy lm:igmi; �
l,)f.j llH.:::�W
Clgltat Mer���:! �;���r
� ri su·vendu
IITKS.P
Figure 5. SEA1 images of (a) I, (b) IB, (c) !CB, (cl) ICCB
Rysunek 5. Obrazy SEM (a) I, (b) IB, (c) !CB, (d) ICCB
5.6. Scanning electron microscopy
111e SEJ'vf images of the tensile fractured surfaces were shown in Figure 5 (a) I, (b) IB, (c) ICB and (d) ICCB.
In comparison to the unfilled IIR compound (I), the compounds II3, ICB, and ICCB containing single and dual fillers in the IIR matrix showed highly rough and tortuous path of fracturc. This may be due to better intcraction bctwccn the filler and the rubbcr matlix. The dispersion of fil lers in the IIR matrix alters the crack path along thcir lcngth dcpcnding on thcir mientation in
s�w tA,\G f(JIJ X Ollt SF [)fl!f'Clur
r:att·('TfcJfy) u1n·11n Vh: H.Vac
Del" GL Deteno,
vae HIVac
11111 pm
5(b) IB
VEGI\.\\ 1E8CAN " lJ1y1LiJ: rJht:'tisCJpylmi:ig1qJ i
�,wcr,rlu uri<�3P
S(d) ICCB
VEGA\\ TEGCAN r,] 01011a1 1Mc•csc:,p\1 lms giro U
su·,erdu
IITKGr
the matrix. Hence, it forms mare resistancc to crack propagation as a rcsult highcr tcnsile st rength.
6. Conclusion
The m011Jhological studies provcd the partia] exfoliation of nanoclay in CIIR and incorporation of CIIR-nanoclay in IIR mat1ix fm1hcr cnhanced the exfoliation of nanoclay platclets. The cming study showed faster scorch time, curc time and increasc in ma."Ximum torque for the compatibilized nanoday fillcd IIR compound
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compared to control. Further these particular compounds showed superior technical and gas banier properties. SEM images of the tcnsile fractured surfaces dcpicted increasc in roughness and tortuous path for the single and dual filler containing IIR compounds.
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mer Science 2005, ilii, 324-328.
„ Tribologia elastomerów i gumy z perspektywy inżynierii materiałowej"
Monografia autorstwa Dariusza Bielińskiego poświęcona tribologii elastomerów i gumy.
Adresowana do specjalistów zajmujących się zastosowaniem materiałów polimerowych w rozwiązaniach technicznych, w których istotne znaczenie mają procesy tarcia i zużycia ciernego.
Może stanowić cenną pomoc dla pracowników laboratoriów badawczo-rozwojowych związanych bezpośrednio z przemysłem gumowym lub wykorzystującym jego wyroby.
Cena jednego egzemplarza 60 zł, VAT 0% (do ceny zostaną doliczone koszty wysyłki)
Zamówienia prosimy kierować na adres:
TOM14
Instytut Inżynierii Materiałów Polimerowych i Barwników Odział Zamiejscowy Elastomerów i Technologii Gumy Zespół Informacji Naukowo-Technicznej 05-820 Piastów, ul. Harcerska 30e-mail: [email protected], [email protected]: 22 723 71 96, tel. 22 723 60 25 wew. 289 lub 250
listopad - grudzień 2010 ELASTOMERY nr 6