PA ABC 2011 6

PA ABC - - 2.1

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

ii

PA ABC - - 2.1

1987

- -

1.

1993 6 P40-43

2. ( ) ( )

1998 9 P58-65 10 P72-77

3.” ” ” ”

1998 11 P72-77

- -MES -

4.2009 11 2009.2.18 ( )-19( )

1 PI

5.OSIsoft 2009.4.24( )

2 PIMS PI

6.OSIsoft 2011 2011.10.14( )

1

7. - 2011 2011.10.28

- - -

8.2007 38 2007.11.29

9.SICE 2008 2008.9.26

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

iii

PA ABC - - 2.1

rocess utomation

(1) rocess ystem ngineering

(2)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

iv

PA ABC - - 2.1

10

(1) (2)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

v

PA ABC - - 2.1

rocess utomation rocess ystem ngineering

entral ontrol oom

istributed ontrol ystem

mergency hut own

uman achine nterface

10 Just In Time

11

12

13

14

15

16

17 uality ontrol

18

19

20

21 nit ase Operation

22 Variable Voltage Variable Frequency

23

24

25

26 N

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

0

PA ABC - - 2.1

rocess utomation rocess ystem ngineering

rocess utomation

actory utomation

ffice utomation Home utomation Bill utomation

http://www.mirai.ne.jp/~suehiro/term/index.htm

automation automation automatic + oreration

automatic

(automaton )

rocess ystem ngineering PIMS

Information

Instrumentaion

Process System Engineering

Control Engineering

Chemical Engineering

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

1

PA ABC - - 2.1

Advanced

No. PID PID PID

10

11 12

(2)

(3) (4)

(1)

(2)

(3)

(4)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

2

PA ABC - - 2.1

flowSemiBatch

(a) (b)

(c)

(a) (b) (c)

(1)

(2)

interactive

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

3

PA ABC - - 2.1

entral ontrol oom

a (b) (c)

ntegrated roduction enter

Intelligent

No.

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

4

PA ABC - - 2.1

istributed ontrol ystem

(1)

(2)

(3)

1975 TDC 2000 CENTUM

10 20

DCS DCS YEWPACK

CENTUM

(Valtek) ABB

System 800xA Network 90 Infinity 90

TDCS APS DEO Harmonas

Honeywell TDC

TOSDIC CIEMAC

EX

Invensys

Wonderware Foxboro SimSci Esscor

MICREX MELTAS

(MACTUS)

Emerson

DeltaV Rosemout Micromotion Fisher ASCO

DIASYS Siemens

Simatic PCS7

(1)

(2)

(3)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

5

PA ABC - - 2.1

mergency hut own

ormal hut own mergency hut own

(1)

( )

( )

( )

(2)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

6

PA ABC - - 2.1

20 100kPa 4 20mA

Field Bus

ControlNet CAN (Controller Area Network) CAN Open FL-net Modbus Modbus Plus

Device Net PROFIBUS-DP(Decentralized Periphery) PROFIBUS-PA(Process Automation)

CC-Link Interbus Foundation Fieldbus AS-I(AS-Interface) EC-NET

(1)

(2)

(3)

(4)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

7

PA ABC - - 2.1

JIS B0155

:: SVPVSVPVedtdeKedtKeK DIp

K I D

DTPKDKITPK

IKdtdeTedt

TeK D

Ip ,

1

(1) 0 100

K (2)

( ) 20log10 ( )

(3) booster

G( )

G( )

1

2

G( 1)

G( 2)

PB=50% 100% 200%

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

8

PA ABC - - 2.1

uman achine nterface

an achine nterface

MANHuman

haractaristic ser nteface

raphical ser nteface

fool proof fail safe

…

117.4

13:47 0 180

2/3 14 15

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

9

PA ABC - - 2.1

http://www.creight.co.jp/control/index.html

1946 1960

“Instrumentation

instrument

instrument ( )

rocess PID echanical

lectrical nstrumentaion

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

10

PA ABC - - 2.1

10 it n ime

just on time jit

Just In Time JIT

JIT

http://www.toyota.co.jp/jp/vision/production_system/just.html

3

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

11

PA ABC - - 2.1

11

(1)

(2)

(3)

(4)

KnowHow

KnowWhy

(1)

(2)

(3)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

12

PA ABC - - 2.1

12

(1)

IF Then

(2)

IF ThenSequence

Control

(3)

(1) ON

OFFrogramable ogic ontroler

(2)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

13

PA ABC - - 2.1

13

1 2

QC

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

14

PA ABC - - 2.1

14

f f

(1)

(2)

Fuzzy Artificial

Intelligent Neuro Genetic

(1)

(2)

(3)

(4)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

15

PA ABC - - 2.1

15

(Maximum) (Minimum) (Optimum)

R.E. Kalman “When is a Linear Control System Optimum?”

(Optimist

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

16

PA ABC - - 2.1

16 iping and nstrument iagram roportional ntegral ifferential

ngineering low iagram rocess low iagram P Pipe Process tility low iagram

Layout Drawing Isometric Drawing

roposional ntegral D Differencial

:: SVPVSVPVedtdeKedtKeK DIp

I

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

17

PA ABC - - 2.1

17 uality ontrol

Control

ManagementManagement Control

Quality Management

Quality Control JIS

(1)

(2)

(1)

Total Quality Control Total Quality Management

(2) tatistic

R

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

18

PA ABC - - 2.1

18

No.

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

19

PA ABC - - 2.1

19

rinciple omponent nalysisartial east quare

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

20

PA ABC - - 2.1

20

3H621 2F111

2F111 3F111

3H621 2F111

5

2F 111

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

21

PA ABC - - 2.1

21 nit ase peration

( )

(1)

(2)

(3)

No.

(1) PV SV MV

(2)

( )

(3)

( )

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

22

PA ABC - - 2.1

22

F Constant Voltage Constant Frequency

Wikipedia

"Variable

Voltage Variable Frequency"

VVVF( Adjustable Voltage Adjustable Frequency)

(a)

(b)

(c)

(d)

No. (a) × × ×

(b)

× × ×

(c)

× (d) ×

(b) (a)

(d)

FC

(c)

M M M M

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

23

PA ABC - - 2.1

23

JIS0155

(1) wind up reset windup

integral windup

anti reset windup

(2) off set ( ) offset

( )

(3) bias

(4) ramp

(5) bumpless

AUT SV PV CAS MV

SV

(6) chattering

(7) hunting

(8) damping

attenuation

(9) hysteresis

(10) dead band

(11) Saturate

(2)

(3)

(4)

(6)

(7)

(8)

(8)

(9)

(10)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

24

PA ABC - - 2.1

24

(1)

(2)

(3)

DCS

A

A

0% 100%

0% 100%

0% 100%

DCS

DCS

FC

TC

PC

FC

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

25

PA ABC - - 2.1

25

http://www.de-denkosha.co.jp/product_01_c_06.htm

1 1

1/ 3

70 90%

1/3 1/3

5.5KW

a.

b.

(m1/100)2 (m1/100)2

m2/100 (m2/100)2

2

m3/100 (m3/100)2

2

7.5kw

1 m1 (% m2 % m3 %

2 10 20%

Z

Z

Z

Z

Z

Z

Z

Z Z

Z

Z

Z Z Z Z

Z

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA ABC 2011 6

26

PA ABC - - 2.1

26 Ziegler and Nichols

(1)

(2)

(3)

PID-Tuning

Tools Ident/Tuner 12 http://www.s-momo.com/product/pid-tuning/pid-tuning.html

Ziegler and Nichols

Chein Hrones and Reswick 0 20 0 20 Cohen and Coon

Hazebroek and Waerden Wolf 1999 I-PD PID

2811041

(1)

(2)

(1)

http://creativecommons.org/licenses/by-nc-sa/2.1/jp/

PA用語のABCはしがき（著者紹介）本稿の作成趣旨目次0.PAとPSE1.Advanced contol2.Batch3.CCR4.DCS5.ESD6.Field Bus7.Gain8.HMI9.Instrumentation10.JIT11.Knowledge Data-Base12.Logic control13.Model14.Non Linear15.Optimum16.PID17.QC18.Realtime19.Soft sensor20.Tag number21.UBO22.VVVF control23.Wind up24.X Split25.YΔ Connection26.ZN tuning