motor perkins GN65770N

8/10/2019 motor perkins GN65770N

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GN65770N gn65770n

404D-22 2008/04/01

The information given within this parts book was correct at the time of printing and is subject to change withoutnotice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenancemanual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.


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Contents

1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 128
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The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to findthe parts you require.

Front PageThis lists your build list number and the date of publication of this book

Symbol Descriptions

Provides a quick reference guide to the symbols used within the book.

Engine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index

Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.

Introduction

How to use your Parts Book


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Engine Breakdown

Page 5

Section Page

Level 1 - Service

AAAAAAGN

11

Level 2 - RepairAAAAAAGN

13

Level 3 - OverhaulAAAAAAGN

15

Cylinder Block

ACPG0004

17

Cylinder Block ACPG0004

19

Crankshaft, Pistons & Connecting RodsACPG0004

21

Crankshaft, Pistons & Connecting Rods

ACPG0004

23

Rear End Oil SealACPG0004

25

Cylinder HeadACPG0004

27

Cylinder Head

ACPG0004

29

Rocker Shaft AssemblyACPG0004

31

Oil PumpACPG0004

33

Pipes

ACPG0004

35

Relief Valve

ACPG0004

37

Timing CaseADPG0016

39

Timing CaseADPG0016

41

Timing Case

ADPG0016

43

Timing CaseADPG0016

45

Timing CaseADPG0016

47

Camshaft & Gears

ADPG0016

49

Fuel Injection PumpAFPG0016

51

High Pressure Fuel PipesAFPG0016

53

Atomisers

AFPG0016

55

Fuel Leak-Off PipeAFPG0016

57

Flywheel HousingCDPG0001

59

Flywheel & Starter Ring

DDPG0000

61

Section Page


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Engine Breakdown

Page 6

Starter Motor

EDPG0001

63

PulleysFBPG0001

65

SumpGBPG0001

67

Dipstick & Filler Tube

GBPG0001

69

Dipstick & Filler TubeGBPG0001

71

SumpGCPG0001

73

Filler

HBPG0000

75

Oil FilterJBPG0000

77

Oil FilterJCPG0000

79

Front End Drive Input

KBPG0001N

81

Water PumpLBPG0003

83

Thermostat & HousingLBPG0003

85

Water Outlet & Inlet

LDPG0001

87

Section Page

Fan

MDPG0003

89

Fan DriveMEPG0017

91

AlternatorNDPG0002

93

Drive Belt & Tensioner

NEPG0001

95

Front End Drive OutputQCPG0001

97

Cylinder Head CoverTBPG0002

99

Cylinder Head Cover

TBPG0002

101

Feed PipesTBPG0002

103

Exhaust ManifoldUBPG0002

105

Exhaust Manifold

UDPG5503

107

Lift PumpVBPG0006

109

Fuel FilterVBPG0006

111

Section Page


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Engine Breakdown

Page 7

Pipework & Connections

VBPG0006

113

Cold Start SystemWDPG0000

115

Engine Lifting EyesXBPG0000

117

Throttle & Stop Controls

ZAPG0002

119

InstrumentationZJPG0000

121

InstrumentationZLPG0002

123

Electrical Wiring & Fittings

ZPPG0001

125

Fuel Pre-Lift PumpZVPG0001

127

Section Page


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Engine Breakdown

Page 8


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Page 9

Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and ReplacesD See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section


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Level 1 - Service Plate A

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Page 10

Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use whenrecommending parts stocks for Dealers, preferred customers (eg fleets) etc. These listsare based on agreed workshop capability and are at three distinct levels:Level 1 - ServiceThe Level 1 workshop has the ability to perform basic non-intrusive maintenance onPerkins engines.Listes recommandes pour le stock et la maintenancePerkins fournit des listes recommandes pour le stock et la maintenance afin d'aider leDistributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont

bases sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 1- MaintenanceL'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sansdemontage).Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche dieVertragshndler verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einenbestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbartenWerkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 1 - ServiceWerksttten der Stufe 1 knnen grundlegende und einfache Wartungsarbeiten anPerkins-Motoren ohne Spezialwerkzeug durchfhren.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use elDistribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientespreferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del talleracordada y se dividen en tres niveles diferentes:Nivel 1 - ServicioEl taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores

Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza;ci per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengonoin considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelliLivello 1 - AssistenzaIl livello 1 prevede che lofficina sia in grado di operare in maniera basilare sui motoriPerkins.


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Level 2 - Repair Plate A

AAAAAAGN

Page 12

Recommended stocking and service lists

Perkins provides Recommended stocking and service lists, for Distributor use whenrecommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists arebased on agreed workshop capability and are at three distinct levels:Level 2 - RepairThe Level 2 workshop has the ability to perform maintenance service,and inspection service onPerkins engines.Listes recommandes pour le stock et la maintenancePerkins fournit des listes recommandes pour le stock et la maintenance afin d'aider leDistributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases surle niveau technique des Ateliers avec trois niveaux distincts :

Niveau 2 - Maintenance & reparationL'atelier de niveau 2 est capable dexecuter toutes les oprations d'entretien, la reparation descomposants externes (demarreur, alternateur,etc) et le diagnostic pour les problmes touchant l'electroniqueEmpfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndlerverwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmtenErsatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbartenWerkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 2 - Reparatur Werksttten der Stufe 2 knnen Instandsetzungs- und Inspektionsarbeiten an Perkins-Motorendurchfhren.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use elDistribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos(por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen entres niveles diferentes:Nivel 2 - ReparacinEl taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspeccin

en los motores Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci persoddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono inconsiderazione la capacit operativa concordata con lofficina e sono distinti in tre livelli :Livello 2 - RiparazioneNel livello 2 lofficina in grado di svolgere la manutenzione e di fare controlli diassistenza sui motori Perkins.


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Level 3 - Overhaul Plate A

AAAAAAGN

Page 14

Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending partsstocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capabilityand are at three distinct levels:Level 3 - Overhaul.The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair andfully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and applicationrelated faults.Listes recommandes pour le stock et la maintenancePerkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le Distributeur dans sesconseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur le niveau technique des Ateliersavec trois niveaux distincts :Niveau 3 - Maintenance, reparation & refection L' atelier de niveau 3 est capable de couvrir toutes les oprations d'entretien des moteurs Perkins. Il peutaussi rparer et entirement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnosticpour les problmes touchant l'electronique et aux applications.Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler verwendenknnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. DieseListen basieren auf den vereinbarten Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteiltwerden:Stufe 3 - berholungWerksttten der Stufe 3 knnen umfassende Servicearbeiten an Perkins-Motoren durchfhren. Sie knnen

Motoren reparieren und komplett berholen und auerdem Motorprfungen durchfhren. Sie knnenumfassende elektronische Diagnoseprfungen durchfhren und anwendungsspezifische Strungenuntersuchen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor alrecomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estaslistas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 3 - Reparacin generalEl taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puedereparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los

niveles de diagnstico electrnico y las fallas relacionadas con la aplicacin.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per soddisfare lerichieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacit operativaconcordata con lofficina e sono distinti in tre livelli :Livello 3 - RevisioneNel livello 3 lofficina in grado di svolgere lavori di assistenza completi sui motori Perkins. E in grado diriparare e svolgere una revisione completa del motore, incluso le prove. Pu anche effettuare diagnosi sullelettronica a tutti i livelli e sui relativi difetti nelle applicazioni.


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Level 3 - Overhaul Plate A

AAAAAAGN

Page 15

Item Part No. References Qty. Description Notes

1 1 LEVEL 3 - OVERHAUL


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Cylinder Block Plate A

ACPG0004

Page 16

1

18 19

20

21

12

13

11

14

8

5

3

9

2

15

10

17

7

16

6

22

4


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Cylinder Block Plate A

ACPG0004

Page 17


1 1 CYLINDER BLOCK (A)

2 198466940 4 PLUG3 198466010 3 PLUG4 198466020 2 PLUG5 064210025 2 PLUG6 064210040 3 PLUG7 064210040 1 PLUG8 064210040 1 PLUG9 198466920 3 PLUG

10 198517222 P 1 BUSH11 042309017 1 NEEDLE BEARING12 042309018 1 NEEDLE BEARING13 040106203 1 BALL BEARING

14 064100045 1 PLUG15 165296220 1 SHAFT16 012110635 1 STUD17 012110660 1 STUD18 010109441 3 STUD19 030500612 2 DOWEL20 030500616 2 DOWEL21 030501025 2 DOWEL22 030309005 2 PIN

Service Options

10 198517226 J (-)0.25MM 1 BUSH

10 198517229 J (-)0.50MM 1 BUSH

Footnotes

(A) SERVICE BY COMPLETE ENGINE


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Cylinder Block Plate B

ACPG0004

Page 18

1

2


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Cylinder Block Plate B

ACPG0004

Page 19


1 165996590 1 GASKET - TIMING CASE

2 011310612 2 SCREWHistory

a.4 U65166580 1 PLATE


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Crankshaft, Pistons & Connecting Rods Plate A

ACPG0004

Page 20

16

21

22

9

10

15

30

18

12

24

8

14

2029

23

17

11

27

28

67

5

3

32

33

1

2

26

31

4

25

19

13


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Crankshaft, Pistons & Connecting Rods Plate A

ACPG0004

Page 21


1 115256990 1 CRANKSHAFT ASSEMBLY

2 F 115256990 1 CRANKSHAFT ASSEMBLY3 115276270 1 CRANKSHAFT GEAR 4 030509020 1 KEY5 199266210 1 THRUST WASHER 6 199266200 1 THRUST WASHER 7 199266200 1 THRUST WASHER 8 110156360 Q 1 1 HOLDER 9 F 110156360 1 CAP

10 F 110156360 1 CAP11 030500612 2 DOWEL12 010109406 2 SCREW13 011511070 1 SCREW

14 110156370 Q 2 1 HOLDER 15 F 110156370 1 CAP16 F 110156370 1 CAP17 030500612 2 DOWEL18 010109406 2 SCREW19 011511070 1 SCREW20 110156380 Q 3 1 HOLDER 21 F 110156380 1 CAP22 F 110156380 1 CAP23 030500612 2 DOWEL24 010109406 2 SCREW25 011511070 1 SCREW26 110156390 Q 4 1 HOLDER 27 F 110156390 1 CAP28 F 110156390 1 CAP29 030500612 2 DOWEL30 010109406 2 SCREW31 010700860 2 BOLT32 U5MB0025 P 1 MAIN BEARING KIT33 U5ME0030 1 BIG END BEARING KIT

Service Options

32 U5MB0025A J (-) 0.25MM 1 MAIN BEARING KIT


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Crankshaft, Pistons & Connecting Rods Plate B

ACPG0004

Page 22

5

6

9

12

4

8

7

3 2

1

10

11


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Crankshaft, Pistons & Connecting Rods Plate B

ACPG0004

Page 23


1 115017491 4 PISTON AND RING KIT

2 F 115017491 1 PISTON3 115107970 1 PISTON RING KIT4 115026330 4 CON ROD ASSEMBLY5 F 115026330 1 ROD6 F 115026330 1 CAP7 198517265 1 SMALL END BUSH8 115176140 2 CON ROD BOLT9 020109120 2 CON ROD NUT

10 115326220 4 GUDGEON PIN11 036500028 4 CIRCLIP12 036500028 4 CIRCLIP


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Rear End Oil Seal Plate A

ACPG0004

Page 24

1


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Rear End Oil Seal Plate A

ACPG0004

Page 25


1 050209083 1 SEAL - REAR END OIL (A,B)

Footnotes

(A) SEE SERVICE BULLETIN NO.195

(B) ALSO ORDER WEAR SLEEVE - 29990037


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Cylinder Head Plate A

ACPG0004

Page 26

220

14

13

19

17

11

7

8

3

18

12

10

16

1

9

15

4

6

5

2122


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Cylinder Head Plate A

ACPG0004

Page 27


1 111011030 1 CYLINDER HEAD ASSEMBLY

2 F 111011030 1 CYLINDER HEAD3 064210010 3 PLUG4 064210018 7 CAP5 064210025 3 PLUG6 064210025 3 PLUG7 064210030 1 CAP8 064210030 1 CAP9 120166380 4 INTAKE VALVE

10 TPN646 4 VALVE SEAT INSERT11 120406070 4 SEAL - VALVE STEM (A)12 198216700 4 VALVE SPRING13 120186080 4 CAP

14 120226070 4 VALVE COLLET15 120176380 4 EXHAUST VALVE16 TPN645 4 VALVE SEAT INSERT17 120406050 4 SEAL - VALVE STEM (B)18 198216700 4 VALVE SPRING19 120186080 4 CAP20 120226070 4 VALVE COLLET21 120216041 4 VALVE SPRING CAP22 120216041 4 VALVE SPRING CAP

Footnotes

(A) INLET(B) EXHAUST


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Cylinder Head Plate B

ACPG0004

Page 28

2

3

1

5

4


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Cylinder Head Plate B

ACPG0004

Page 29


1 P 1 GASKET - CYLINDER HEAD

2 111136480 14 SCREW3 111136490 4 SCREW4 012110655 2 STUD5 012110860 2 STUD

Service Options

1 111147711 J 1.2MM 1 GASKET - CYLINDER HEAD1 111147721 J 1.3MM 1 GASKET - CYLINDER HEAD


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Rocker Shaft Assembly Plate A

ACPG0004

Page 30

7

2

13

5

12

15

11

1

16

3

14

4

6

9

810


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Rocker Shaft Assembly Plate A

ACPG0004

Page 31


1 120036821 1 ROCKER BOX

2 F 120036821 1 ROCKER BOX3 120316201 1 ROCKER SHAFT4 052109076 1 SEAL - O RING5 120356131 4 ROCKER ARM ASSEMBLY INLET6 120356141 4 ROCKER ARM ASSEMBLY EXHAUST7 198217170 3 ROCKER SHAFT SPRING8 199486220 8 ADJUSTING SCREW9 020109076 8 NUT

10 199280300 6 WASHER 11 120996130 1 SEAL - ROCKER BOX12 120456310 8 PUSHROD13 120116160 8 TAPPET

14 012109044 4 STUD15 023100010 4 NUT16 011310635 2 SCREW


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Oil Pump Plate A

ACPG0004

Page 32

9

6

11

8

4

3

2

14

7

15

12

10


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Oil Pump Plate A

ACPG0004

Page 33


1 165026270 1 IDLER GEAR

2 F 165026270 1 IDLER GEAR 3 F 165026270 1 ROTOR 4 F 165026270 1 ROTOR 5 198517290 3 BUSH6 030509018 3 DOWEL7 198217760 1 SPRING8 140116220 1 COVER 9 P 1 SHIM

10 198216720 1 SPRING11 199236540 1 COLLAR 12 036800010 1 CIRCLIP14 199266270 1 THRUST WASHER

Service Options

9 199286150 J (+)0.10MM 1 SHIM9 199286160 J (+)0.15MM 1 SHIM9 199286170 J (+)0.20MM 1 SHIM9 199286180 J (+)0.50MM 1 SHIM


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Pipes Plate A

ACPG0004

Page 34

1

4

3

2


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Pipes Plate A

ACPG0004

Page 35


1 140607020 1 OIL PIPE

2 198486780 1 BOLT3 140996260 1 WASHER 4 140996260 1 WASHER


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Relief Valve Plate A

ACPG0004

Page 36

1

2


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Relief Valve Plate A

ACPG0004

Page 37


1 140036220 1 RELIEF VALVE

2 052109078 1 SEAL - O RING


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Timing Case Plate A

ADPG0016

Page 38

1

4

3

2

5


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Timing Case Plate A

ADPG0016

Page 39


1 1 TIMING CASE (A)

2 165996630 1 GASKET - TIMING CASE3 011310640 7 SCREW4 011310660 4 SCREW5 023100006 1 NUT

Footnotes

(A) SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS


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Timing Case Plate B

ADPG0016

Page 40

1

2

3


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Timing Case Plate B

ADPG0016

Page 41


1 165106870 1 TIMING CASE

2 030300414 1 PIN3 198636160 1 SEAL - FRONT END OIL

History

a.052300850 1 SEAL - O RING110416290 1 BEARING HOLDER ASSEMBLY


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Timing Case Plate C

ADPG0016

Page 42

12

11

8

9

7

51

4

2

6

13

3

10


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Timing Case Plate C

ADPG0016

Page 43


1 125616120 1 BRACKET

2 165996640 1 GASKET3 125156262 R a. 1 ARM4 198217870 1 SPRING5 052100070 1 SEAL - O RING6 198217750 1 SPRING7 023100008 1 NUT8 2315C039 1 SCREW9 2648A120 1 NUT

10 26420462 1 ANTI-TAMPER CAP11 2315C039 1 SCREW12 2318A207 1 NUT13 011310614 4 SCREW

History

a.3 125156261 1 ARM


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Timing Case Plate D

ADPG0016

Page 45


1 125046613 R a. 1 CONTROL LEVER

2 125116221 1 SHAFT3 025100008 1 WASHER 4 131046560 1 SPEED SENSOR 5 020800010 1 NUT6 125306151 R b. 1 CONTROL LEVER 7 125116211 1 SHAFT8 024500006 1 NUT9 025100006 1 WASHER

10 198217880 1 SPRING11 031100004 1 PIN

History

a.1 125046612 1 CONTROL LEVER

b.6 125306150 1 CONTROL LEVER


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Timing Case Plate E

ADPG0016

Page 46

9

4

3

2

1

6

7

11

12

8

5

10


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Timing Case Plate E

ADPG0016

Page 47


1 131046650 1 SCREW

2 F 131046650 1 BOLT3 020109177 1 NUT4 025100010 1 WASHER 5 198217910 1 SPRING6 198346160 1 RING7 131276440 1 ANTI-TAMPER CAP8 131466251 1 BOLT9 020109239 1 NUT

10 025100006 1 WASHER 11 064210012 1 CAP12 131466270 1 ANTI-TAMPER CAP


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Camshaft & Gears Plate A

ADPG0016

Page 49


1 120026950 1 CAMSHAFT

2 F 120026950 1 CAMSHAFT3 034100508 1 WOODRUFF KEY4 120016240 1 CAMSHAFT GEAR 5 040109057 1 BALL BEARING6 199216320 1 SPACER 7 125256240 1 SLIDER 8 199566750 1 PLATE9 011310612 1 SCREW


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Fuel Injection Pump Plate A

AFPG0016

Page 50

3

4

6

5

1

2


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High Pressure Fuel Pipes Plate A

AFPG0016

Page 52

7

8

1

2

3

4

5

6


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High Pressure Fuel Pipes Plate A

AFPG0016

Page 53


1 131507520 Q 1 1 FUEL INJECTION PIPE

2 131507530 Q 2 1 FUEL INJECTION PIPE3 131507540 Q 3 1 FUEL INJECTION PIPE4 131507550 Q 4 1 FUEL INJECTION PIPE5 199106021 3 CLAMP6 199106021 3 CLAMP7 010110625 3 SCREW8 023100006 3 NUT


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Atomisers Plate A

AFPG0016

Page 54

3

1

2


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Fuel Leak-Off Pipe Plate A

AFPG0016

Page 56

3

4

2

1


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Flywheel Housing Plate A

CDPG0001

Page 58

1

2

3

5

4

67


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Flywheel Housing Plate A

CDPG0001

Page 59


1 110367570 1 BACKPLATE

2 011510816 10 SCREW3 011511220 2 SCREW4 010111030 2 BOLT5 020900010 2 NUT6 026200010 2 WASHER 7 027100010 2 WASHER


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Flywheel & Starter Ring Plate A

DDPG0000

Page 60

1


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Flywheel & Starter Ring Plate A

DDPG0000

Page 61


1 010109341 6 BOLT


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Starter Motor Plate A

EDPG0001

Page 62

1


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Starter Motor Plate A

EDPG0001

Page 63


1 185086600 1 STARTER MOTOR


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Pulleys Plate A

FBPG0001

Page 64

1


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Pulleys Plate A

FBPG0001

Page 65


1 145336620 1 WATER PUMP PULLEY


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Sump Plate A

GBPG0001

Page 66

64

2

1

7

3

5


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Sump Plate A

GBPG0001

Page 67


1 110708390 1 SUMP

2 110996920 1 GASKET - SUMP3 010109235 30 SCREW4 140406680 A U713161N 1 STRAINER 5 140987020 A U713161N 1 PIPE - OIL SUCTION6 052109076 1 SEAL - O RING7 011310612 2 SCREW


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Dipstick & Filler Tube Plate A

GBPG0001

Page 68

4

2

1

3


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Dipstick & Filler Tube Plate A

GBPG0001

Page 69


1 198416690 1 DIPSTICK

2 110756490 1 DIPSTICK TUBE3 010109235 1 SCREW4 052100100 2 SEAL - O RING


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Dipstick & Filler Tube Plate B

GBPG0001

Page 70

4

3

2

1


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Dipstick & Filler Tube Plate B

GBPG0001

Page 71


1 198436290 1 PLUG

2 052100100 1 SEAL - O RING3 052100100 1 SEAL - O RING4 011310612 1 SCREW


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Sump Plate A

GCPG0001

Page 73


1 198736310 1 VALVE

2 025100016 1 WASHER 3 010109238 1 SCREW4 025100016 1 WASHER


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Filler Plate A

HBPG0000

Page 74

2

3

4

1


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Filler Plate A

HBPG0000

Page 75


1 198436350 1 OIL FILLER CAP

2 052100400 1 SEAL - O RING3 398430080 1 OIL FILLER CAP4 052100280 1 SEAL - O RING


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Oil Filter Plate A

JBPG0000

Page 76

1


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Oil Filter Plate A

JBPG0000

Page 77


1 140517050 1 OIL FILTER


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Oil Filter Plate A

JCPG0000

Page 78

1


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Oil Filter Plate A

JCPG0000

Page 79


1 140546020 1 CONNECTION


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Front End Drive Input Plate A

KBPG0001N

Page 80

3

2

1


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Front End Drive Input Plate A

KBPG0001N

Page 81


1 U15397401 R a. 1 CRANKSHAFT PULLEY

2 020109086 1 NUT3 034100508 1 WOODRUFF KEY

History

a.1 115397400 1 CRANKSHAFT PULLEY


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Water Pump Plate A

LBPG0003

Page 83


1 145010060 1 WATER PUMP

2 145996921 1 GASKET3 145537300 1 HOSE4 2481877 1 HOSE CLIP5 2481877 1 HOSE CLIP6 011310635 4 SCREW7 023100006 1 NUT


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Thermostat & Housing Plate A

LBPG0003

Page 85


1 145046110 1 THERMOSTAT HOUSING

2 145206230 1 THERMOSTAT3 145996930 1 GASKET - THERMOSTAT HSG4 011310655 2 BOLT5 023100006 2 NUT6 064500030 1 PLUG7 064500060 1 PLUG


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Water Outlet & Inlet Plate A

LDPG0001

Page 86

2

1

3


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Water Outlet & Inlet Plate A

LDPG0001

Page 87


1 145226320 1 CONNECTION

2 145996051 1 GASKET - THERMOSTAT HSG3 011510825 2 SCREW


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Fan Plate A

MDPG0003

Page 88

1


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Fan Plate A

MDPG0003

Page 89


1 145306730 1 FAN


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Fan Drive Plate A

MEPG0017

Page 90

1

2


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Fan Drive Plate A

MEPG0017

Page 91


1 145386390 1 PLATE

2 011310620 4 SCREW


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Alternator Plate A

NDPG0002

Page 93


1 TPN766 1 ALTERNATOR

2 F TPN766 1 ALTERNATOR 3 3113E031 1 ALTERNATOR PULLEY4 TPN744 1 ALTERNATOR BRACKET5 2314H022 1 SCREW6 011510820 3 SCREW7 185727130 1 LEVER 8 011510825 1 SCREW9 026100008 1 WASHER

10 011510825 1 SCREW11 026109017 1 WASHER 12 023100008 1 NUT


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Drive Belt & Tensioner Plate A

NEPG0001

Page 94

1


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Drive Belt & Tensioner Plate A

NEPG0001

Page 95


1 080109107 1 BELT


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Front End Drive Output Plate A

QCPG0001

Page 96

1

9

7

2

6

3

8

4

5


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Front End Drive Output Plate A

QCPG0001

Page 97


1 U65166580 1 PLATE

2 110416290 1 BEARING HOLDER ASSEMBLY3 U65206791 1 COVER 4 052300850 1 SEAL - O RING5 052300850 1 SEAL - O RING6 U65206791 1 COVER 7 052300850 1 SEAL - O RING8 2314J017 2 SCREW9 2318A604 2 NUT


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99/134


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Cylinder Head Cover Plate B

TBPG0002

Page 100

2

1

3


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Feed Pipes Plate A

TBPG0002

Page 102

2

1

3


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Feed Pipes Plate A

TBPG0002

Page 103


1 165206810 1 COVER

2 3688A035 1 GASKET3 010109600 2 SCREW


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Exhaust Manifold Plate A

UBPG0002

Page 104

1

2

3

4

56


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UBPG0002

Page 105


1 135617150 1 EXHAUST MANIFOLD

2 135996780 1 GASKET - EXHAUST MANIFOLD3 011510860 4 SCREW4 010310880 2 SCREW5 023100008 2 NUT6 027100008 2 WASHER


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UDPG5503

Page 107


1 314990013 1 GASKET - EXHAUST

2 011510825 1 SCREW


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Lift Pump Plate A

VBPG0006

Page 109


1 130506351 1 LIFT PUMP

2 2415A070 1 SEAL - O RING3 2314F003 2 SCREW


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Fuel Filter Plate A

VBPG0006

Page 110

2

7

5

6

8

4

1

3

11

9

10


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Fuel Filter Plate A

VBPG0006

Page 111


1 130316190 1 FUEL FILTER HEAD

2 130366120 1 FUEL FILTER 3 130976260 1 BRACKET4 130976250 1 STAY5 010111035 2 BOLT6 026200010 2 WASHER 7 020900010 2 NUT8 027100010 2 WASHER 9 010310820 2 BOLT

10 023100008 2 NUT11 011510816 2 SCREW


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Pipework & Connections Plate A

VBPG0006

Page 112

1

8

9

2

12

5

10

7

13

6

4

11

3


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Cold Start System Plate A

WDPG0000

Page 114

4

1

3

2

65


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Cold Start System Plate A

WDPG0000

Page 115


1 185366190 4 GLOWPLUG

2 F 185366190 1 GLOWPLUG3 F 185366190 1 NUT4 185376150 1 BAR 5 020100004 1 NUT6 027100004 1 WASHER


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Engine Lifting Eyes Plate A

XBPG0000

Page 116

2

3

4

1


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Engine Lifting Eyes Plate A

XBPG0000

Page 117


1 195816100 1 LIFTING EYE

2 011510820 1 SCREW3 026100008 1 WASHER 4 195816100 1 LIFTING EYE


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Throttle & Stop Controls Plate A

ZAPG0002

Page 118

2

3

1


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Throttle & Stop Controls Plate A

ZAPG0002

Page 119


1 U25416480 1 CONTROL LEVER

2 185206450 1 SOLENOID3 025100016 1 WASHER


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Instrumentation Plate A

ZJPG0000

Page 120

2

3

5

1

4


121/134


ZJPG0000

Page 121


1 198486871 1 BANJO BOLT

2 140996260 1 WASHER 3 140996260 1 WASHER 4 064400010 1 PLUG5 1 ROCKER BOX ASSEMBLY


122/134


ZLPG0002

Page 122

1


123/134


ZLPG0002

Page 123


1 385720500 1 WATER TEMPERATURE SENSOR


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Electrical Wiring & Fittings Plate A

ZPPG0001

Page 124

1

2


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Electrical Wiring & Fittings Plate A

ZPPG0001

Page 125


1 20195 1 CONNECTION KIT

2 F 20195 3 CONNECTION


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Fuel Pre-Lift Pump Plate A

ZVPG0001

Page 126

2

1

3

5

6

4


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Fuel Pre-Lift Pump Plate A

ZVPG0001

Page 127


1 130306380 1 PRE-FUEL FILTER ASSY

2 F 130306380 1 FUEL FILTER HEAD3 26560182 1 FUEL FILTER BOWL5 26560183 3 DRAIN PLUG4 130306360 1 FUEL FILTER 6 26560184 1 SEAL - O RING


128/134

Parts Index

Page 128


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Page 129

Parts Index

Description Part No. Page

ADJUSTING SCREW 199486220 31

ALTERNATOR TPN766 93

ALTERNATORBRACKET

TPN744 93

ALTERNATORPULLEY

3113E031 93

ANTI-TAMPER CAP 131276440 47

131466270 47

26420462 43

ARM 125156261 43

125156262 43

BACKPLATE 110367570 59

BALL BEARING 040106203 17

040109057 49

BANJO BOLT 198486871 121

TPN731 113

BAR 185376150 115

BEARING HOLDERASSEMBLY

110416290 41, 97

BELT 080109107 95

BIG END BEARINGKIT

U5ME0030 21

BOLT 010109341 61

010111030 59

010111035 111

010310820 111

010700860 21

011310655 85

131466251 47

198486780 35

198487450 57

BRACKET 125616120 43

130976260 111

BREATHER VALVE 110566080 99

BUSH 198517222 17

198517226 17

198517229 17

198517290 33

CAMSHAFT 120026950 49

CAMSHAFT GEAR 120016240 49

CAP 064210012 47

064210018 27

064210030 27, 27

120186080 27, 27

CIRCLIP 036500028 23, 23

036800010 33

CLAMP 199106021 53, 53

CLIP 067100015 113 , 113 ,113 , 113

COLLAR 199236540 33

CON RODASSEMBLY

115026330 23

CON ROD BOLT 115176140 23

CON ROD NUT 020109120 23

CONNECTION 131246240 113

140546020 79

145226320 87



130/134

Parts Index

Page 130

CONNECTION KIT 20195 125

CONTROL LEVER 125046612 45

125046613 45

125306150 45

125306151 45

U25416480 119

COVER 140116220 33

165206810 103

U65206791 97, 97

CRANKSHAFTASSEMBLY

115256990 21

CRANKSHAFTGEAR

115276270 21

CRANKSHAFTPULLEY

115397400 81

U15397401 81

CYLINDER HEADASSEMBLY

111011030 27

CYLINDER HEADCOVER

111217411 99

DIPSTICK 198416690 69

DIPSTICK TUBE 110756490 69

DOWEL 030500612 17, 21,21, 21, 21

030500616 17

030501025 17

030509018 33

DRAIN PLUG 26560183 127

EXHAUSTMANIFOLD

135617150 105

EXHAUST VALVE 120176380 27


FAN 145306730 89

FUEL FILTER 130306360 127

130366120 111

FUEL FILTER BOWL 26560182 127

FUEL FILTER HEAD 130316190 111

FUEL INJECTIONPIPE

131507520 53

131507530 53

131507540 53

131507550 53

FUEL INJECTIONPUMP

131010080 51

FUEL PIPE 068209227 113

TPN673 113

GASKET 135996950 101

145996921 83

165996640 43

3688A035 103

GASKET - CYL.HEAD COVER

111996401 99

GASKET -CYLINDER HEAD

111147711 29

111147721 29

GASKET -EXHAUST

314990013 107

GASKET -EXHAUSTMANIFOLD

135996780 105

GASKET - SUMP 110996920 67

GASKET -THERMOSTAT HSG

145996051 87



131/134


132/134

Parts Index

Page 132

PLATE 145386390 91

199566750 49

U65166580 19, 97

PLUG 064100045 17

064210010 27

064210025 17, 27, 27

064210040 17, 17, 17

064400010 121

064500030 85

064500060 85

198436290 71

198466010 17

198466020 17

198466920 17

198466940 17

PRE-FUEL FILTERASSY

130306380 127

PUSHROD 120456310 31

RELIEF VALVE 140036220 37

RETAINING PLATE 110666210 99

RING 198346160 47

ROCKER ARMASSEMBLY

120356131 31

120356141 31

ROCKER BOX 120036821 31

ROCKER SHAFT 120316201 31

ROCKER SHAFTSPRING

198217170 31

SCREW 010109235 67, 69


010109238 73

010109406 21, 21,21, 21

010109600 103

010110625 53

010310880 105

010700820 51

010800820 51

011310612 19, 49,67, 71

011310614 43

011310620 91, 101

011310635 31, 83

011310640 39, 99

011310660 39, 99

011510816 59, 111

011510820 93, 117

011510825 87, 93,93, 107

011510860 105

011511070 21, 21, 21

011511220 59

015600406 99

111136480 29

111136490 29

131046650 47

2314F003 109

2314H022 93

2314J017 97



133/134

Page 133

Parts Index

2315C039 43, 43

SEAL - FRONT ENDOIL

198636160 41

SEAL - INJECTOR 131426200 55

131426230 55

SEAL - O RING 052100070 43

052100100 69, 71, 71

052100280 75

052100400 75

052109076 31, 67

052109078 37

052300850 41, 97,97, 97

2415A070 109

26560184 127

SEAL - REAR ENDOIL

050209083 25

SEAL - ROCKERBOX

120996130 31

SEAL - VALVESTEM

120406050 27

120406070 27

SHAFT 125116211 45125116221 45

165296220 17

SHIM 131437490 51

131437500 51

131437510 51

131437520 51

131437530 51


131437730 51

131437760 51

199286150 33

199286160 33

199286170 33

199286180 33

SLIDER 125256240 49

SMALL END BUSH 198517265 23

SOLENOID 185206450 119

SPACER 199216320 49

SPEED SENSOR 131046560 45

SPRING 198216720 33

198217750 43

198217760 33

198217870 43

198217880 45

198217910 47

STARTER MOTOR 185086600 63

STAY 130976250 111

STRAINER 140406680 67

STUD 010109441 17

012109044 31

012110635 17

012110655 29

012110660 17

012110860 29

SUMP 110708390 67



134/134

Parts Index

TAPPET 120116160 31

THERMOSTAT 145206230 85

THERMOSTATHOUSING

145046110 85

THRUST WASHER 199266200 21, 21

199266210 21

199266270 33

TIMING CASE 165106870 41

VALVE 198736310 73

VALVE COLLET 120226070 27, 27

VALVE SEATINSERT

TPN645 27

TPN646 27

VALVE SPRING 198216700 27, 27

VALVE SPRING CAP 120216041 27, 27

WASHER 025100006 45, 47

025100008 45, 57, 57


140996260 35, 35,

121 , 121

140996270 99

199280300 31

2411156 113, 113 ,113

WATER PUMP 145010060 83

WATER PUMPPULLEY

145336620 65

WATERTEMPERATURESENSOR

385720500 123

WOODRUFF KEY 034100508 49, 81


motor perkins GN65770N

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