1 23 4 5 6 8 9 10 11 12 MT 1 90 020 W R 03 AP 10 90 20 · SKIF-M 6 ÑÊÈÔ-Ì MT 1 90 020 W R 03...

6SKIF-M ÑÊÈÔ-Ì

MT 1 90 020 W R 03 AP 10 901 2 3 4 5 6 8 9 10 11 12

Milling Tool Nomenclature

Mounting system:Ôîðìà êðåïåæíîé ÷àñòè èíñòðóìåíòà: 6.1 endmills / êîíöåâûõ ôðåçWZMKGSKNCCVBTH...AN

WN

6.2 facemills and square shoulder facemills / òîðöîâûõ ôðåç

Type of the tool:Òèï ðåæóùåãî èíñòðóìåíòà:MT - Milling Tool / Ôðåçåðíûé èíñòðóìåíò;DT - Drilling Tool / Ñâåðëà;ST - Core drill / Çåíêåðû;E - End cutter heads / Ñìåííàÿ òîðöîâàÿ ÷àñòü.Performance of mills:Èñïîëíåíèå :123

2

1

6

4

3 Tool cutting edge angle (right angle - tool approach angle), degrees:Ãëàâíûé óãîë â ïëàíå ðåæóùåé ÷àñòè â ãðàäóñàõ:90 - 90°, 45 - 45° etc. è ò.ä 00 - circle inserts / äëÿ êðóãëûõ ÑÌÏ.

Special design (used only with special features mentioned below):Îñîáåííîñòè èñïîëíåíèÿ ðåæóùåé ÷àñòè:BCFKLNSTWXYZ

- ñ âîçìîæíîñòüþ ñâåðëåíèÿ;- êðåïëåíèå ïëàñòèí ïðèõâàòîì;- äëÿ ïîëó÷åíèÿ ôàñîê;- êàññåòíoe èñïîëíåíèå;- óäëèíåííàÿ ðåæóùàÿ ÷àñòü, ò.í. òîðöîâî- öèëèíäðè÷åñêàÿ ôðåçà;- êàíàâà÷íûé èíñòðóìåíò;- äëÿ ÷èñòîâîãî ôðåçåðîâàíèÿ;- äëÿ Ò-îáðàçíûõ ïàçîâ;- êëèíîâîå êðåïëåíèå;- óäëèíåííîå èñïîëíåíèå;- ÷åðíîâîé èíñòðóìåíò;- îñåâîå âðåçàíèå.

- with shank (endmills);- with mounting bore (facemills or square shoulder facemills);- with mounting bore (side and facemills or slitting cutters).

- drilling endmills;- mills with clamp;- chamfering milling tools;- mills with cartridges for centre screw clamping;- long edge design;- grooving tools;- for finishing;- for T- slots;- mills with clamping wedge;- big overall length and long edge design;- roughing;- plunging.

êîíöåâûå ôðåçû;òîðöîâûå ôðåçû;äèñêîâûå ôðåçû.

207

A B DC

Cutting diameter, mmÍîìèíàëüíûé äèàìåòð ðåæóùåé ÷àñòè, ìì

5

- Straigt shank with drive flat (Weldon); / Öèëèíäðè÷åñêèé õâîñòîâèê ñ ëûñêàìè òèïà «Weldon» (DIN 1835 B);- Straigt shank cylindrical; / Öèëèíäðè÷åñêèé õâîñòîâèê (DIN 1835 A);- Morse taper shank with draw-bar thread DIN 228 A; / êîíóñ Ìîðçå DIN 228 A;- Screw fit indexable insert front pieces; / Êîðîòêèé öèëèíäðè÷åñêèé õâîñòîâèê ñ ðåçüáîé;- 7/24 taper shank to ISO 297 / DIN 2080; / Ìåòðè÷åñêèé êîíóñ 7/24 (DIN 2080);- 7/24 taper shank to DIN 69871 A; / Ìåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ (DIN69871 A);- 7/24 taper shank to USA-Norm (CAT-V flange); / Ìåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ ïî ñòàíäàðòó ÑØÀ (CAT-V flange);- 7/24 taper shank to Japan-Norm (MAS BT 403); / Ìåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ ïî ñòàíäàðòó ßïîíèè (MAS BT 403);- Taper Hollow Shank HSK DIN 69893 Form A; / Õâîñòîâèê ïîëûé êîíè÷åñêèé òèïà HSK DIN 69893, ôîðìà À;- Straight shank with sloping clamping surface (Whistle Notch DIN 1835E); / Õâîñòîâèê - öèëèíäðè÷åñêèé ñ íàêëîííîé ëûñêîé òèïàWhistle Notch DIN 1835E;- Complex sraight shank with drive flat (Weldon) and with sloping clamping surface Whistle Notch DIN 1835E; / Öèëèíäðè÷åñêèéêîìáèíèðîâàííûé õâîñòîâèê ñ ëûñêàìè òèïà «Weldon» (DIN 1835 B) è Whistle Notch DIN 1835E;

S

A, B,C, D

6.3 side and facemills / äèñêîâûõ ôðåç- mounting on shell mill holder to DIN 138 / íàñàäíîå èñïîëíåíèå ñ áàçèðîâàíèåì ïî îòâåðñòèþ è äâóì ñòóïèöàì.

- cylindrical bore with drive slot to DIN 138 / íàñàäíîå ôëàíöåâîå èñïîëíåíèå, ïàç ïî DIN 138;

A B C D

7

Ñîäåðæàíèå

SKIF-MÑÊÈÔ-Ì

Cutting direction:Íàïðàâëåíèå ðåçàíèÿ:R L N

Number of teeth×èñëî ýôôåêòèâíûõ ðåæóùèõ ýóáüåâ, èñïîëüçóåìîå ïðè ðàñ÷åòå ïîäà÷è

Shape and clearance angle of insert to ISO 1832.2Ôîðìà è ãëàâíûé çàäíèé óãîë îñíîâíîé ðåæóùåé ïëàñòèíû ïî ISO 1832

Length of the cutting edge of insert, mmÄëèíà ãëàâíîé ðåæóùåé êðîìêè îñíîâíîé ðåæóùåé ïëàñòèíû, ìì

8

10

9

11

Manufacturers option:Îñîáîå îáîçíà÷åíèå:

- right handed;- ïðàâîðåæóùåå èñïîëíåíèå;

- left handed;- ëåâîðåæóùåå èñïîëíåíèå;

- neutral.- íåéòðàëüíîå.

12

- cutting length of long edge endmills, mm; / äëèíà ðåæóùåé ÷àñòè äëÿ òîðöîâî- öèëèíäðè÷åñêèõ ôðåç, ìì;- min and max cutting width of adjustable full side and facemills,mm; / ìèíèìàëüíàÿ è ìàêñèìàëüíàÿ øèðèíà ðåæóùåé ÷àñòèèç äèàïàçîíà ðåãóëèðîâàíèÿ äëÿ äèñêîâûõ òðåõñòîðîííèõ ôðåç, ìì;- cutting width of slitting cutters,mm; / íîìèíàëüíàÿ øèðèíà ðåæóùåé ÷àñòè äëÿ îòðåçíûõ ôðåç, ìì;

Ñèñòåìà îáîçíà÷åíèÿ ôðåç

IK - with internal coolant supply; - èñïîëíåíèå ñ âíóòðåííèìè êàíàëàìè äëÿ ïîäà÷è ÑÎÆ ê ðåæóùåé êðîìêå;IK - B - 7/24 taper shank with internal coolant supply to DIN 69871 B; - èñïîëíåíèå õâîñòîâèêà 7/24 ñ öåíòðàëüíîé ïîäà÷åé ÑÎÆ ÷åðåç ôëàíåö;IK - AD - 7/24 taper shank with internal coolant supply to DIN 69871 AD; - èñïîëíåíèå õâîñòîâèêà 7/24 ñ öåíòðàëüíîé ïîäà÷åé ÑÎÆ ÷åðåç ñêâîçíîå îòâåðñòèå â õâîñòîâèêå;IK - ADB -7/24 taper shank with internal coolant supply to DIN 69871 ADB; - èñïîëíåíèå õâîñòîâèêà 7/24 ñ öåíòðàëüíîé ïîäà÷åé ÑÎÆ ÷åðåç ôëàíåö è ñêâîçíîå îòâåðñòèå â õâîñòîâèêå;A - long edge spiral flute endmills with front end cutter heads; - òîðöîâî-öèëèíäðè÷åñêàÿ ôðåçà ñî ñìåííîé òîðöåâîé ÷àñòüþ;L... - overal length of long design endmills, mm; - îáùàÿ äëèíà ôðåçû (äëÿ êîíöåâûõ ôðåç óäëèíåííîãî èñïîëíåíèÿ);H... - length endmills from face cutting point to base surface of input shank, mm; - äëèíà êîíöåâîé ôðåçû îò òîðöà ðåæóùåé ÷àñòè äî áàçîâîé ïîâåðõíîñòè õâîñòîâîé ÷àñòè;h... - length endmills of working feature , mm; - äëèíà ðàáî÷åé ÷àñòè êîíöåâîé ôðåçû;S - sizes milling tools different from SKIF-M catalogue ; - ðàçìåðû ôðåçû îòëè÷àþòñÿ îò êàòàëîãà ÑÊÈÔ-Ì;R -half side and facemills with right cartridges; -äèñêîâûå äâóõñòîðîííèå ôðåçû ôëàíöåâîãî èñïîëíåíèÿ îñíàùåííûå ïðàâûìè êàññåòàìè;L -half side and facemills with left cartridges; -äèñêîâûå äâóõñòîðîííèå ôðåçû ôëàíöåâîãî èñïîëíåíèÿ îñíàùåííûå ëåâûìè êàññåòàìè;N -slitting cutters, adjustable full side and facemills with cartridges. -äèñêîâûå òðåõñòîðîííèå è îòðåçíûå ôðåçû ôëàíöåâîãî èñïîëíåíèÿ.

Diameter of matching bore for slitting, side and fecemills, shell mills, diameter of shank for endmills withstraight shank, size of Morse taper shank with draw-bar thread, 7/24 taper shank and HSK, threaddiameter for endmills with interchangeable front pieces, mmÄèàìåòð ïîñàäî÷íîãî îòâåðñòèÿ òîðöîâûõ, íàñàäíûõ è äèñêîâûõ ôðåç, äèàìåòð õâîñòîâèêà äëÿêîíöåâûõ ôðåç ñ öèëèíäðè÷åñêèìè õâîñòîâèêàìè, ðàçìåð êîíè÷åñêîãî õâîñòîâèêà äëÿ ôðåç ñêîíóñîì Ìîðçå, 7/24 è HSK, ðàçìåð ðåçüáû äëÿ ðàçúåìíûõ êîíöåâûõ ôðåç ñî ñìåííîé ðåæóùåé÷àñòüþ, ìì

7

SKIF-M169ÑÊÈÔ-Ì

Òîðöîâûå ôðåçûÄèñêîâûå ÔÐÅÇÛ

General informationÎáùàÿ èíôîðìàöèÿ The special place among mills of special design SKIF-M have large-sized mills for millings of crankshaft of engines, rotors of turbines and shipmechanisms. The mills are made by a diameter up to 1010 mm. Uniquetechnology manufactures of these mills is based on know how.

Special large-sized mills for crankhaft have two base styles:1. Wedge style2. Cartridge style. SKIF-M lets out both styles of mills with an internal or outsidearrangement cutting teeth.

Besides SKIF-M makes special mills for an automobile and airspace industry, mills for machining railway transportation. The designs of mills are based on usestandard elements of mills SKIF-M of the general catalogue, that guarantees short terms of delivery and high reliability of the tool.

Îñîáîå ìåñòî ñðåäè ôðåç ñïåöèàëüíîãî íàçíà÷åíèÿ ÑÊÈÔ-Ìçàíèìàþò êðóïíîãàáàðèòíûå ôðåçû äëÿ ôðåçåðîâàíèÿ êîëåí÷àòûõâàëîâ äâèãàòåëåé, ðîòîðîâ òóðáèí è ñóäîâûõ ìåõàíèçìîâ. Ôðåçûèçãîòàâëèâàþòñÿ äèàìåòðîì äî 1010 ìì. Óíèêàëüíàÿ òåõíîëîãèÿïðîèçâîäñòâà ýòèõ ôðåç áàçèðóåòñÿ íà ìíîãîëåòíåì îïûòå.

Ñïåöèàëüíûå êðóïíîãàáàðèòíûå ôðåçû äëÿ êîëåí÷àòûõ âàëîâ èìåþòäâà áàçîâûõ èñïîëíåíèÿ:-êàññåòíîå ñ êðåïëåíèåì ðåæóùèõ ïëàñòèí â êàññåòàõ ÷åðåç îòâåðñòèå;-êëèíîâîå êðåïëåíèå ïëàñòèí áåç îòâåðñòèÿ.Âûïóñêàþòñÿ ñ âíóòðåííèì èëè íàðóæíûì ðàñïîëîæåíèåì ðåæóùèõçóáüåâ. Ôðåçû ñ âíóòðåííèì ðàñïîëîæåíèåì çóáüåâ íîñÿò òàêæåíàçâàíèå « ôðåçû äëÿ îõâàòûâàþùåãî ôðåçåðîâàíèÿ».

Êðîìå ýòîãî ÑÊÈÔ-Ì ïðîèçâîäèò ñïåöèàëüíûå ôðåçû äëÿ àâòîìîáèëüíîé è àâèàöèîííîé ïðîìûøëåííîñòè, ôðåçû äëÿ îáðàáîòêè ðåëüñîâûõïåðåõîäîâ. Êîíñòðóêöèè ôðåç îñíîâàíû íà èñïîëüçîâàíèè ñòàíäàðòíûõ ýëåìåíòîâ ôðåç ÑÊÈÔ-Ì èç îáùåãî êàòàëîãà è ñîñòàâëÿþò îêîëî50% îò îáùåãî îáúåìà âûïóñêà.

Äèñêîâûå áåññòóïåí÷àòî ðåãóëèðóåìûå êàññåòíûå ôðåçû äëÿ ôðåçåðîâàíèÿ ïàçîâ ãåíåðàòîðîâ èçãîòàâëèâàþòñÿ â äèàïàçîíå äèàìåòðîâîò 400 äî 1000 ìì.

Special millsÑïåöèàëüíûå ôðåçû

SKIF-M 170 ÑÊÈÔ-Ì

Tool Holder for mills


Òîðöîâûå ôðåçûÎïðàâêè äëÿ çàêðåïëåíèÿ ôðåç

Endmills with interchangeable front piecesÊîíöåâûå ôðåçû ñî ñìåííîé ðåæóùåé ÷àñòüþ

For milling of molds and diesÌîäóëüíàÿ êîíñòðóêöèÿ îñîáî ýôôåêòèâíà ïðè îáðàáîòêå ñëîæíûõ êîíòóðîâøòàìïîâ è ïðåññôîðì ñ ðåçêî ïåðåìåííûì ñëîæíûì êîíòóðîì



Tool Holder NomenclatureÑèñòåìà îáîçíà÷åíèÿ îïðàâîê è óäëèíèòåëåé äëÿ ôðåç

TH1

NC 40 W 32 065 AD2 3 4 5 6 7

- -

Name of the tool:Íàèìåíîâàíèå èíñòðóìåíòà:TH - Tool Holder / Âñïîìîãàòåëüíûé èíñòðóìåíò;

1

Shank type of the tool Holder:Òèï õâîñòîâèêà îïðàâêè:SK - 7/24 taper shank to ISO 297 / DIN 2080; / Ìåòðè÷åñêèé êîíóñ 7/24 (DIN 2080);NC - 7/24 taper shank to DIN 69871 A; / Ìåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ (DIN69871 A);BT - 7/24 taper shank to Japan-Norm (MAS BT 403); / Ìåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ ïî ñòàíäàðòó ßïîíèè (MAS BT 403);H...A - Taper Hollow Shank HSK DIN 69893 Form A; / Õâîñòîâèê ïîëûé êîíè÷åñêèé òèïà HSK DIN 69893, ôîðìà À;W - Straigt shank with drive flat (Weldon); / Öèëèíäðè÷åñêèé õâîñòîâèê ñ ëûñêàìè òèïà «Weldon» (DIN 1835 B);Z - Straigt shank cylindrical; / Öèëèíäðè÷åñêèé õâîñòîâèê (DIN 1835 A);MK - Morse taper shank with draw-bar thread DIN 228 A; / êîíóñ Ìîðçå DIN 228 A;

2

Shank size of the tool HolderÐàçìåð õâîñòîâîé ÷àñòè îïðàâêè.

3

Shank type of the cutting tools:Òèï õâîñòîâèêà ðåæóùåãî èíñòðóìåíòà, óñòàíàâëèâàåìîãî â îïðàâêó:W - Straigt shank with drive flat (Weldon); / Öèëèíäðè÷åñêèé õâîñòîâèê ñ ëûñêàìè òèïà «Weldon» (DIN 1835 B);Z - Straigt shank cylindrical; / Öèëèíäðè÷åñêèé õâîñòîâèê (DIN 1835 A);MK - Morse taper shank with draw-bar thread DIN 228 A; / êîíóñ Ìîðçå DIN 228 A;NN - Straight shank with sloping clamping surface (Whistle Notch DIN 1835E); / Õâîñòîâèê - öèëèíäðè÷åñêèé ñ íàêëîííîé ëûñêîéòèïà Whistle Notch DIN 1835E;G - Screw fit shank; / Êîðîòêèé öèëèíäðè÷åñêèé õâîñòîâèê ñ ðåçüáîé;

4

Shank size of the endmillsÐàçìåð õâîñòîâèêà ðåæóùåãî èíñòðóìåíòà, óñòàíàâëèâàåìîãî â îïðàâêó.

5

Length from gauge line to adaptor nose (H), mm;Äëèíà îò òîðöà îïðàâêè äî áàçîâîé ïîâåðõíîñòè õâîñòîâîé ÷àñòè (H), ìì;

6

Manufacturers option:Îñîáîå îáîçíà÷åíèå:B - coolant supply over shoulder; - öåíòðàëüíàÿ ïîäà÷à ÑÎÆ ÷åðåç ôëàíåö;AD - central coolant supply; - öåíòðàëüíàÿ ïîäà÷à ÑÎÆ ÷åðåç ñêâîçíîå îòâåðñòèå â õâîñòîâèêå;ADB -central and over shoulder coolant supply; - öåíòðàëüíàÿ ïîäà÷à ÑÎÆ ÷åðåç ôëàíåö è ñêâîçíîå îòâåðñòèå â õâîñòîâèêå;

7



Straight shank with drive flat DIN 1835 BÖèëèíäðè÷åñêèé õâîñòîâèê ñ ëûñêàìè òèïà «Weldon» (DIN1835 B)

L

D

h

H

d

Straight shank DIN 1835 AÖèëèíäðè÷åñêèé õâîñòîâèê (DIN1835 A)

Morse taper shank with draw-bar thread DIN 228 AÕâîñòîâèê êîíóñ Ìîðçå(DIN228 A)

87°

d1

L

D

hH

d

87°

d1

H

D

h

L

87°

d1

MK

d d1 D h H LTH-W16G08H032

TH-W16G08H102

TH-W20G10H030

TH-W20G10H102

TH-W25G12H034

16

16

20

20

25

M08

M08

M10

M10

M12

14,5

14,5

18,5

18,5

22

14,31

14,31

14,31

14,31

17

32

102

30

102

34

80

150

80

152

90

TH-W25G12H104 25 M12 22 17 104 160

TH-W32G16H045 32 M16 28 22 45 105

TH-W32G16H072 32 M16 28 22 72 132

TH-W32G16H132 32 M16 28 22 132 192

d d1 D h H LTH-Z16G08H052

TH-Z16G08H112

TH-Z20G10H050

TH-Z20G10H110

TH-Z25G12H044

16

16

20

20

25

M08

M08

M10

M10

M12

14,5

14,5

18,5

18,5

22

14,31

14,31

14,31

14,31

17

52

112

50

110

44

100

160

100

160

100

TH-Z25G12H104 25 M12 22 17 104 160

TH-Z25G12H144 25 M12 22 17 144 200

TH-Z32G16H040 32 M16 28 22 40 100

TH-Z32G16H100 32 M16 28 22 100 160

TH-Z32G16H140 32 M16 28 22 140 200

TH-Z32G16H180 32 M16 28 22 180 240

MK d1 D h H L

TH-MK2G08H029

TH-MK2G08H059

TH-MK2G10H029

TH-MK3G12H020

MK2

MK2

MK2

MK2

MK3

M08

M08

M10

M10

M12

14,5

14,5

18,5

18,5

22

29.5

59.5

29.5

59.5

20

-

24.5

-

24.5

22

93.5

123.5

93.5

123.5

101

TH-MK3G12H069 MK3 M12 22 6922 150

TH-MK4G16H059 MK4 M16 28 59.534.73 162

TH-MK4G16H099 MK4 M16 28 99.534.73 202

TH-MK5G16H128 MK5 M16 28 128.5122 258

Dimensions,mm Ðàçìåðû,ììCode keyÎáîçíà÷åíèå


Dimensions,mm Ðàçìåðû,ìì

TH-MK2G10H059

Code keyÎáîçíà÷åíèå

Adaptors for endmills with screw fit shankÓäëèíèòåëè äëÿ êîíöåâûõ ôðåç ñ ðåçüáîâûì õâîñòîâèêîì



7/24 taper shank to DIN 69871 AÌåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ (DIN69871 A)

NC d1 D h H l1TH-NC40G08H045

TH-NC40G08H070

TH-NC40G10H050

TH-NC40G10H075

TH-NC40G12H060

40

40

40

40

40

M08

M08

M10

M10

M12

14,5

14,5

18,5

18,5

22

10

10

10

10

10

45

70

50

75

60

17

24

22

24

32

TH-NC40G12H085 40 M12 22 10 85 38

TH-NC40G16H040 40 M16 28 10 40 17

TH-NC40G16H065 40 M16 28 10 65 37

TH-NC40G16H090 40 M16 28 10 90 48

TH-NC40G12H110 40 M12 22 10 110 38

TH-NC40G08H095 40 M08 14,5 10 95 24

TH-NC40G08H120 40 M08 14,5 10 120 24

TH-NC40G10H100 40 M10 18,5 10 100 24

TH-NC40G10H125 40 M10 18,5 10 125 24

TH-NC40G10H150 40 M10 18,5 10 150 24

TH-NC40G12H135 40 M12 22 10 135 38

TH-NC40G12H160 40 M12 22 10 160 38

TH-NC40G16H115 40 M16 28 10 115 48

TH-NC40G16H140 40 M16 28 10 140 48

TH-NC40G16H165 40 M16 28 10 165 48

L

D

h

H

90°

d1

L113,4

138,4

118,4

143,4

108,4

133,4

108,4

133,4

158,4

158,4

163,4

188,4

168,4

193,4

218,4

158,4

158,4

183,4

208,4

233,4

l217

45

22

50

32

60

17

37

65

82

67

95

72

100

125

110

135

90

115

140

d216

16

20

20

25

25

32

32

32

25

16

16

20

20

20

25

25

32

32

32


d2

87°l1

l2



Adaptors for endmills with straigt shank with drive flat (Weldon)Îïðàâêè äëÿ êîíöåâûõ ôðåç ñ õâîñòîâèêîì òèïà Weldon7/24 taper shank to DIN 69871 AÌåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ (DIN69871 A)

NC d D H LTH-NC50W32H072ADB

TH-NC50W32H090ADB

TH-NC50W50H100ADB

TH-NC40W50H130ADB

50

50

50

50

32

32

50

50

63

63

95

125

62

90

100

130

174

192

202

232


TH-NC50W40H090ADB 50 40 70 90 192

TH-NC50W40H120ADB 50 40 70 120 222

L

D

H

d

SK d D H LTH-SK50W32H072

TH-SK50W32H090

TH-SK50W50H100

TH-SK40W50H130

50

50

50

50

32

32

50

50

63

63

95

125

62

90

100

130

199

217

227

247


TH-SK50W40H090 50 40 70 90 217

TH-SK50W40H120 50 40 70 120 247

7/24 taper shank DIN 2080Ìåòðè÷åñêèé êîíóñ 7/24 DIN 2080

L

D

H

d


Technical supplement


Òîðöîâûå ôðåçûÒåõíè÷åñêîå ïðèëîæåíèå



ea pD

k c

hm

nPQVcVf

iCηηηηηγγγγγoγγγγγfγγγγγp

κκκκκ λ λ λ λ λs

ααααα

mm ìì

mm ìì

mm ìì

mm/z ìì/çóá

mm ìì

N/mm2

RPM 1/ìèí

kW êÂò

m/min

mm ìì

degrees ãðàäóñ







Zmm/min

Symbols, Terms and DimensionsÓñëîâíûå îáîçíà÷åíèÿ, ïîíÿòèÿ è ðàçìåðíîñòè

SymbolsÎáîçíà÷åíèå

a

f z

Width of cut / Øèðèíà ôðåçåðîâàíèÿ Depth of cut / Ãëóáèíà ðåçàíèÿCutter diameter / Íîìèíàëüíûé äèàìåòð ðåæóùåé ÷àñòè ôðåçûFeed per tooth / Ïîäà÷à íà çóá ôðåçûMean undeformed chip thickness / Ñðåäíåå ñå÷åíèå ñðåçàSpecific cutting force / Êîýôôèöèåíò ñèëû ðåçàíèÿ

TermsÍàèìåíîâàíèå ïàðàìåòðà

DimensionsÐàçìåðíîñòü

kc1.1

mc

Specific cutting force (for an undeformed chip cross section bxh= 1x1 mm2) /Óäåëüíàÿ ñèëà ðåçàíèÿ íà 1 ìì2 ñå÷åíèÿ ñòðóæêèExponent for mean undeformed chip thickness /Ïîêàçàòåëü ñòåïåíè óäåëüíîé ñèëû ðåçàíèÿSpindle speed / ×àñòîòà âðàùåíèÿ øïèíäåëÿ ñòàíêàPower requirement of motor / Íåîáõîäèìàÿ ìîùíîñòü ãëàâíîãî ïðèâîäàMetal removal rate / Ñêîðîñòü ñúåìà ïðèïóñêàCutting speed / Ñêîðîñòü ðåçàíèÿFeed rate / Ñêîðîñòü ïîäà÷èNumber of teeth / ×èñëî ýôôåêòèâíûõ çóáüåâ Inscribed circle / Äèàìåòð âïèñàííîé îêðóæíîñòè ðåæóùåé ïëàñòèíûEfficiency / Êîýôôèöèåíò ïîëåçíîãî äåéñòâèÿTool orthogonal rake / Íîðìàëüíûé ïåðåäíèé óãîëTool back rake (radial rake) / Ðàäèàëüíûé ïåðåäíèé óãîëTool side rake (axial rake) / Îñåâîé ïåðåäíèé óãîëInsert ortogonal rake / Íîðìàëüíûé ïåðåäíèé óãîë ðåæóùåé ïëàñòèíûTool cutting edge angle / Ãëàâíûé óãîë â ïëàíåTool cutting edge inclination / Óãîë íàêëîíà ãëàâíîé ðåæóùåé êðîìêèTool orthogonal clearance / Ãëàâíûé çàäíèé óãîë

ααααα 1 degrees ãðàäóñTool side clearance / Çàäíèé óãîë âñïîìîãàòåëüíîé ðåæóùåé êðîìêè

γγγγγwwwww

Í/ìì 2

cm/min3

N/mm2 Í/ìì 2

ñì /ìèí3

ì/ìèí

ìì/ìèí



a / D ≤ 0,1e

a / D > 0,1e

FormulasÎáùèå ôîðìóëû äëÿ ðàñ÷åòà ðåæèìîâ ðåçàíèÿ

Cutting speed (m/min)Ñêîðîñòü ðåçàíèÿ (ì/ìèí)

Feed rate (mm/min)Ñêîðîñòü ïîäà÷è (ìì/ìèí)

Metal removal rate (cm3 /min)Ñêîðîñòü ñúåìà ïðèïóñêà (ñì3 /ìèí)

Specific cutting force (N/mm2)Êîýôôèöèåíò ñèëû ðåçàíèÿ (Í/ìì2)

Power requirement of motor, HP (kW)Íåîáõîäèìàÿ ìîùíîñòü ãëàâíîãîïðèâîäà (êÂò)

Average chip thickness, inch (mm)Ñðåäíåå ñå÷åíèå ñðåçà (ìì)

for äëÿ MT100, MT200

Feed per tooth (mm/z)Ïîäà÷à íà çóá ôðåçû (ìì)

Tool orthogonal rake ( o )Íîðìàëüíûé ïåðåäíèé óãîë ( î )

Vc =πππππ D n1000 n =

1000 Vc

π D

Vf = fz n z Vfn z fz =

arctg(cos κ tg γγγγγp sin κ tg γγγγγf )γγγγγo =Q =ap ae Vf

1000

1 - 0,015kc1.1kc =

(γγγγγo + γγγγγω)

(hm )mc

P =ap ae Vf kc

60x106 η

hm =180 ae fz sinκ

π D arcsinDae

√ iChm = fz

ap

√ D hm = fzae

Spindle speed, RPM×àñòîòà âðàùåíèÿ (1/min)

for ïðè

for ïðè



Calculation of cutting data for milling with round insertsÍàçíà÷åíèå ðåæèìîâ ðåçàíèÿ äëÿ ôðåç ñ êðóãëûìè ïëàñòèíàìè

0,2

ap,(mm)ìì

0,40,60,81,21,62,53,24,04,55,06,0

D

D1

De

ap

fz

hm

ap

iC

8,09,0

10,0

D-Cutter diameter, mm / äèàìåòð ôðåçû, ìì

For facemills with round inserts ap< 0,5 iC , mm ae= 0,75−0,8 D1 , mm

(m/min), where Vc = Vctablekv kv - correction factors.

For endmills with round inserts ae depending on machining data. n =

1000Vc

π π π π π De

(RPM)

De=D1 + iC 2 - (iC - 2 ap )2 √ De - effective diameter , mm / ýôôåêòèâíûé äèàìåòð, ìì;

iC - inscribed circle, mm / äèàìåòð ïëàñòèíû, ìì;

Use recommendations for value De see on table 1 for endmills or on table 2 for facemills or define by the following formula.Particularly when using round insert cutters at small depths of cut, it is always important to calculate the true cutting speed Vc based onthe effective - or true diameter in cut De.

D1 - inside cutter diameter, mm / âíóòðåííèé äèàìåòð ðåæóùåé ÷àñòè ôðåçû, ìì;

Calculation of cutting data for some millsÍàçíà÷åíèå ðåæèìîâ ðåçàíèÿ äëÿ îòäåëüíûõ òèïîâ ôðåç

Ãëóáèíà ðåçàíèÿ îïðåäåëÿåòñÿ ïðèïóñêîì íà îáðàáîòêó, íî íå ìîæåò ïðåâûøàòü 0,5 äèàìåòðà èñïîëüçóåìîé ïëàñòèíû.Øèðèíà ôðåçåðîâàíèÿ îïðåäåëÿåòñÿ ðàçìåðîì îáðàáàòûâàåìîé ïîâåðõíîñòè è, êàê ïðàâèëî, äëÿ òîðöîâûõ ôðåç ñîñòàâëÿåò0,75-0,8 äèàìåòðà ôðåçû. Äëÿ êîíöåâûõ ôðåç aå îïðåäåëÿåòñÿ âèäîì âûïîëíÿåìûõ ðàáîò.

Äèàïàçîí íà÷àëüíîé ñêîðîñòè ðåçàíèÿ â çàâèñèìîñòè îò îáðàáàòûâàåìîãî ìàòåðèàëà è ìàðêè èñïîëüçóåìîãî òâåðäîãîñïëàâà ïðèâåäåí â òàáëèöàõ íà ñòð. 186-187.

Vc = Vcòàáëkv kv - ïîïðàâî÷íûé êîýôôèöèåíò, ó÷èòûâàþùèé îòêëîíåíèå òâåðäîñòè

îáðàáàòûâàåìîãî ìàòåðèàëà îò òàáëè÷íûõ çíà÷åíèé.

Çíà÷åíèå ýôôåêòèâíîãî äèàìåòðà îïðåäåëÿþò ïî ôîðìóëå èëè âûáèðàþò èç òàáë.1 äëÿ êîíöåâûõ ôðåç, èëè òàáë. 2 äëÿòîðöîâûõ ôðåç. Ïðè ìàëûõ ãëóáèíàõ ðåçàíèÿ íåîáõîäèìî ïðîèçâîäèòü ðàñ÷åò ñêîðîñòè ðåçàíèÿ ïî ýôôåêòèâíîìó äèàìåòðó De

(ì/ìèí), ãäå

The cutting speed recommendations see pages 186-187.

Calculated effective diameter (De) for endmills with round insertsÐàñ÷åòíîå çíà÷åíèå ýôôåêòèâíîãî äèàìåòðà (De) êîíöåâûõ ôðåç ñ êðóãëûìè ïëàñòèíàìè

Table 1Òàáëèöà 1

F

50

34,035,636,837,839,540,943,244,746,046,747,348,349,649,950,0

RP20

24,025,626,827,829,530,933,234,736,036,737,338,339,639,940,0

40

24,025,626,827,829,530,933,234,736,036,737,338,339,639,940,0

25RP16

37,639,040,141,042,443,645,646,847,948,448,849,550,0

50

27,629,030,131,032,433,635,636,837,938,438,839,540,0

40

19,621,022,123,024,425,627,628,829,930,430,831,532,0

32

12,614,015,116,017,418,620,621,822,923,423,824,525,0

25RP12

41,142,343,244,045,246,247,748,649,349,649,850,0

50

31,132,333,234,035,236,237,738,639,339,639,840,0

40

23,124,325,226,027,228,229,730,631,331,631,832,0

32

15,116,317,218,019,220,221,722,623,323,623,824,0

25

11,112,313,214,015,216,017,718,619,319,619,820,0

20RP10

24,825,926,727,428,529,330,731,331,831,932,0

32

17,818,919,720,421,522,323,724,324,824,925,0

25

12,813,914,715,416,517,318,719,319,819,920,0

20RD08

19,520,521,221,822,723,424,424,825,0

25

14,515,516,216,817,718,419,419,820,0

20

10,511,512,212,813,714,415,415,816,0

16

6,57,58,28,89,710,411,411,812,0

12

De, (mm) ìì17,017,718,218,719,319,720,0

20RD05

13,013,714,214,715,315,716,0

16

9,09,7

10,210,711,311,712,0

12

7,07,78,28,79,39,7

10,0

10

5,05,76,26,77,37,78,0

08



50 63 80 100 125 160 Inserts / Îáîçíà÷åíèå ïëàñòèíû

fz=iC hm

De - D1

fz=De iC hm

(De - D1 ) De2 - (De ap )

2 √<3,18 0,1 - 0,15

Thicknes insert, mmhm

ìì (mm)

3,18 - 3,97 0,24,76 - 5,56 0,3

6,35 < 0,4 - 0,7

ap,(mm)ìì

D-Cutter diameter, mm / äèàìåòð ôðåçû, ìì

0,2

RP12 RP16 RP12 RP16 RP12 RP16 RP12 RP16 RP12 RP16 RP16

41,1 37,6 54,1 50,6 71,1 67,6 91,1 87,6 116,1 112,6 147,6De, (mm) ìì

0,4 42,3 39,0 55,3 52,0 72,3 69,0 92,3 89,0 117,3 114,0 149,00,6 43,2 40,1 56,2 53,1 73,2 70,1 93,2 90,1 118,2 115,1 150,10,8 44,0 41,0 57,0 54,0 74,0 71,0 94,0 91,0 119,0 116,0 151,01,2 45,2 42,4 58,2 55,4 75,2 72,4 95,2 92,4 120,2 117,4 152,41,6 46,2 43,6 59,2 56,6 76,2 73,6 96,2 93,6 121,2 118,6 153,62,5 47,7 45,6 60,7 58,6 77,7 75,6 97,7 95,6 122,7 120,6 155,63,2 48,6 46,8 61,6 59,8 78,6 76,8 98,6 96,8 123,6 121,8 156,84,0 49,3 47,9 62,3 60,9 79,3 77,9 99,3 97,9 124,3 122,9 157,94,5 49,6 48,4 62,6 61,4 79,6 78,4 99,6 98,4 124,6 123,4 158,45,0 49,8 48,8 62,8 61,8 79,8 78,8 99,8 98,8 124,8 123,8 158,86,0 50,0 49,5 63,0 62,5 80,0 79,5 100,0 99,5 125,0 124,5 159,56,5 49,7 62,7 79,7 99,7 124,7 159,77,0 49,9 62,9 79,9 99,9 124,9 159,98,0 50,0 63,0 80,0 100,0 125,0 160,0

Calculate effective diameter (De) for facemills with round insertsÐàñ÷åòíîå çíà÷åíèå ýôôåêòèâíîãî äèàìåòðà (De) òîðöîâûõ ôðåç ñ êðóãëûìè ïëàñòèíàìè


Feed per tooth (mm/tooth) by centered position of the cutterÏîäà÷à íà çóá (ìì/çóá) ïðè ñèììåòðè÷íîì ðàñïîëîæåíèè ôðåçû

Feed per tooth (mm/tooth) by side millingÏîäà÷à íà çóá (ìì/çóá) ïðè àñèììåòðè÷íîìðàñïîëîæåíèè ôðåçû

Òîëùèíà ïëàñòèíû, ìì

Working areas:Îáëàñòü ïðèìåíåíèÿ:

Ëó÷øå âñåãî ôðåçû ðàáîòàþò ñ íåáîëüøèìè ãëóáèíàìè ðåçàíèÿ, ãäå êðóãëûå ïëàñòèíû ïîçâîëÿþò óâåëè÷èò ïîäà÷ó íàçóá â 4-5 ðàç çà ñ÷åò íåáîëüøîé òîëùèíû ñòðóæêè. Íåáîëüøèå ðàäèàëüíàÿ è îñåâàÿ ãëóáèíû ðåçàíèÿ ïðèâîäÿò ê ñîêðàùåíèþâðåìåíè êîíòàêòà èíñòðóìåíòà è çàãîòîâêè. Íèçêèå ñèëû ðåçàíèÿ (F) è íåáîëüøîå òåïëîâûäåëåíèå ïîçâîëÿþò óâåëè÷èòüñêîðîñòü ðåçàíèÿ íà 50-100%. Ýòî îáñòîÿòåëüñòâî â ñî÷åòàíèè ñ âûñîêîé ïîäà÷åé íà çóá ïîçâîëÿåò óâåëè÷èòü ìèíóòíóþ ïîäà÷óñòîëà â 5-10 ðàç ïî ñðàâíåíèþ ñ îáû÷íûì ôðåçåðîâàíèåì.

The mills work best at small axial depths where the round insert shape can be used to increase the feed per tooth in 4-5 times,due to the thin chip. A small axial and radial depth of cut gives a short cutting edge engagement. Low cutting forces (F) and very little heatis generated allowing the cutting speed to be increased 50-100%. Together with the high feed per tooth this will allow the table feed tobe increased in 5-10 times compared with general milling.

FacemillingÒîðöåâîå ôðåçåðîâàíèå

Shoulder millingÔðåçåðîâàíèå óñòóïîâ

Full slot millingÎáðàáîòêà ïîëíûõ ïàçîâ

Rest millingÔðåçåðîâàíèå ðåáåð æåñòêîñòè

ProfilingÏðîôèëüíîå ôðåçåðîâàíèå

RP20

144,0145,6146,8147,8149,5150,9153,2154,7156,0156,7157,3158,3158,7159,1159,6

9,010,0

159,9160,0

RP20

64,065,666,867,869,570,973,274,776,076,777,378,378,779,179,679,980,0

RP20

84,085,686,887,889,590,993,294,796,096,797,398,398,799,199,699,9100,0

RP20

109,0110,6111,8112,8114,5115,9118,2119,7121,0121,7122,3123,3123,7124,1124,6124,9125,0

Helical interpolationÂèíòîâàÿ

èíòåðïîëÿöèÿ

RampingÔðåçåðîâàíèå ñ

âðåçàíèåì

ContouringÊîíòóðíîå

ôðåçåðîâàíèå

Plunge millingÏëóíæåðíîå

ôðåçåðîâàíèå

Turn-millingÔðåçåðîâàíèå

ïîâåðõíîñòåé âðàùåíèÿ

hm - Mean undeformed chip thickness (mm), page 193 .

Ãäå: hm - ñðåäíåå ñå÷åíèå ñðåçà, ìì

Çíà÷åíèå hm äëÿ ôðåç ñ êðóãëûìè ïëàñòèíàìè âûáèðàþò ïî òàáëèöå íà ñòð. 193.

Â îáùåì ñëó÷àå ïðåäåëüíûå çíà÷åíèÿ hm çàâèñÿò îò òîëùèíû ïëàñòèíû.



Calculation of cutting data for ball nose finishing endmillsÍàçíà÷åíèå ðåæèìîâ ðåçàíèÿ äëÿ êîíöåâûõ ïîëóøàðîâûõ ôðåç

De=D

ap

De

ap

a

D

ap

θ

10o-15o

D

De

For determination of spindle speed it is necessary to know theeffective diameter (De), which depends from depth of cut (ap).

De= D2 - (D - 2 ap )2√ ìì (mm)

Ve =πππππ n De1000

ì/ìèí (m/min)

(m/min), where Vc = Vctablekv

kv - correction factors.

n =1000Vc

π π π π π De

Machining data:Âèäû âûïîëíÿåìûõ ðàáîò:

ôðåçåðîâàíèå êàíàâîêSlot milling

ap= 0,5D

êîïèðîâàëüíàÿ îáðàáîòêàCopy milling

ap< 0,5D

Ôðåçåðîâàíèå íàêëîííûõïîâåðõíîñòåéAngular milling

Äëÿ íàçíà÷åíèÿ ÷àñòîòû âðàùåíèÿ øïèíäåëÿ íåîáõîäèìî çíàòüýôôåêòèâíûé äèàìåòð ðåæóùåé ÷àñòè ôðåçû (De), êîòîðûéçàâèñèò îò ãëóáèíû ðåçàíèÿ (ap).

Äèàïàçîí íà÷àëüíîé ñêîðîñòè ðåçàíèÿ â çàâèñèìîñòè îòîáðàáàòûâàåìîãî ìàòåðèàëà è ìàðêè èñïîëüçóåìîãî òâåðäîãîñïëàâà ïðèâåäåí â òàáëèöå íà ñòð. 186-187.

The cutting speed recommendations see pages 186-187.

Vc = Vcòàáëkv

kv - ïîïðàâî÷íûé êîýôôèöèåíò, ó÷èòûâàþùèé îòêëîíåíèå òâåðäîñòèîáðàáàòûâàåìîãî ìàòåðèàëà îò òàáëè÷íûõ çíà÷åíèé.

Ýôôåêòèâíûé äèàìåòð ðåæóùåé ÷àñòè ôðåçû (De) ïðèçàäàííîé ãëóáèíå ðåçàíèÿ (àp) îïðåäåëÿþò ïî òàáëèöå1 èëè ïî ôîðìóëå:

Value De see on table 1 under given depth of cut (ap) or define bythe following formula.

×òîáû èñêëþ÷èòü îáðàáîòêó ñ íóëåâîé ñêîðîñòüþ ðåçàíèÿ,êîòîðàÿ èìååò ìåñòî ïðè ðàáîòå öåíòðîì ôðåçû,ðåêîìåíäóåòñÿ ïåðåìåñòèòü çîíó ðåçàíèÿ íà áîêîâûå ðåæóùèåêðîìêè ïóòåì íàêëîíà øïèíäåëÿ èëè çàãîòîâêè.

To avoid the zero cutting speed appearing at the tool centre, it isrecommended to move the cutting zone away from this area bytilting spindle or work piece.

The feed rate is specified by the following formula:Ñêîðîñòü ïîäà÷è îïðåäåëÿåòñÿ ïî ôîðìóëå:

Vf = z fz n



fz=D hm

De

fz=D hm

De2 - (De - 2 ae )

2√

0,2

6 8 10 12 14 16 20 25 32

2,2 2,5 2,8 3,1 3,3 3,6 4,0 4,5 5,0

D- Cutter diameter, mm / äèàìåòð ôðåçû, ìì

0,4 3,0 3,5 3,9 4,3 4,7 5,0 5,6 6,3 7,10,6 3,6 4,2 4,7 5,2 5,7 6,1 6,8 7,7 8,70,8 4,1 4,8 5,4 6,0 6,5 7,0 7,8 8,8 10,01,2 4,8 5,7 6,5 7,2 7,8 8,4 9,5 10,7 12,21,6 5,3 6,4 7,3 8,2 8,9 9,6 10,9 12,2 13,93,2 6,0 7,8 9,3 10,6 11,8 12,8 14,7 16,7 19,26,0 9,8 12,0 13,9 15,5 18,3 21,4 25,08,0 16,0 19,6 23,3 27,7

10,0 20,0 24,5 29,712,0 25,0 31,014,0 31,716,0 32,0

De, (mm) ìì

ap,(mm)ìì

150

θ

300

450

600

750

850

6 8 10 12 16 20 25

2,11,51,00,5

0,140,1

3,02,62,31,71,00,2

3,02,01,20,5

0,140,1

3,93,52,82,01,10,4

3,72,51,50,70,20,1

4,84,43,62,61,40,5

4,53,01,80,80,20,1

5,85,24,23,01,40,6

6,04,02,41,10,30,1

7,76,95,64,02,00,7

7,45,03,01,30,40,1

9,68,67,15,02,90,9

9,36,33,71,70,40,1

12,110,88,8

6,253,21,1

D- Cutter diameter, mm / äèàìåòð ôðåçû, ìì32

12,08,25,02,50,60,1

15,3414,111,58,25,03,3

6 8 10 12 16 20 25 32ap, (mm) ìì a, (mm) ìì

Dependence of the effective diameter of the milling cutter (De) from depth of cut (ap)

Çàâèñèìîñòü ýôôåêòèâíîãî äèàìåòðà ôðåçû (De) îò ãëóáèíû ðåçàíèÿ (àð)Table 1

Òàáëèöà 1

Depth of cut by angular millingÇíà÷åíèå ãëóáèíû ðåçàíèÿ ïðè ôðåçåðîâàíèè íàêëîííûõ ïîâåðõíîñòåé


Ïîäà÷à íà çóá (ìì/çóá) ïðè àñèììåòðè÷íîì ðàñïîëîæåíèè ôðåçûFeed per tooth (mm/tooth) by side milling

Feed per tooth (mm/tooth) by centered position of the cutterÏîäà÷à íà çóá (ìì/çóá) ïðè ñèììåòðè÷íîì ðàñïîëîæåíèè ôðåçû

ìì/çóá (mm/z)

ìì/çóá (mm/z)

hm - Mean undeformed chip thickness page 185, mm .Çíà÷åíèå hm äëÿ ôðåç ñ ðàäèóñíûìè ïëàñòèíàìè âûáèðàþò ïî òàáëèöå íà ñòð. 185.



Helical milling for insert XD...Ôðåçåðîâàíèå ïî ñïèðàëè äëÿ ïëàñòèíû XD...

Dmax/min d1

r

D

ap

aR

r = Insert radius / ðàäèóñ ïëàñòèíû

aR [o] = Maximum ramp angle (in relation to tool centre) /

ìàêñèìàëüíûé óãîë âðåçàíèÿ (îòíîñèòñÿ ê îñè ôðåçû)

ap[mm] = Pitch / øàã D x p x tan(aR)

D[mm] = Dmax - d1

Dmin - d1

Dmax[mm] = Maximum hole diameter / ìàêñèìàëüíûé äèàìåòð êàðìàíà

Dmin[mm] = Minimum hole diameter / ìèíèìàëüíûé äèàìåòð êàðìàíàDNmax

= Maximum hole diameter for non flat bottom/ ìàêñèìàëüíûé äèàìåòð êàðìàíà ñ íåðîâíûì äíîì

d1[mm]

(DNmax) r [mm]

XDHT-11 XDHT / XDHX-19

0,2 0,4 0,8 1,2 1,6 2,0 2,5 3,2 4,0 5,0 0,2 0,4 0,8 1,2 1,6 2,0 2,5 3,2 4,0 5,0

16(31)

aR [o]

DmaxDmin

9o43’

3018

9o58’

3018

9o52’

2918

9o23’

2818

8o55’

2718

8o26’

2718

7o51’

2618

7o00’

2418

6o03’

2318

18(35)

aR [o]DmaxDmin

9o21’

3422

9o08’

3422

8o43’

3322

8o18’

3222

7o53’

3122

7o28’

3122

6o56’

3022

6o11’

2822

5o20’

2722

19(37)

aR [o]

DmaxDmin

8o50’

3624

8o38’

3624

8o15’

3524

7o51’

3424

7o27’

3324

7o30’

3324

6o33’

3224

5o51’

3024

5o03’

2924

20(39)

aR [o]

DmaxDmin

8o23’

3826

8o11’

3826

7o49’

3726

7o26’

3626

7o40’

3526

6o41’

3526

6o12’

3426

5o32’

3226

4o47’

3126

22(43)

aR [o]

DmaxDmin

7o35’

4230

7o25’

4230

7o50’

4130

6o44’

4030

6o23’

3930

6o30’

3930

5o37’

3830

5o10’

3630

4o20’

3530

25(49)

aR [o]

DmaxDmin

6o39’

4836

6o30’

4836

6o12’

4736

5o54’

4636

5o36’

4536

5o18’

4536

4o55’

4436

4o23’

4236

3o47’

4136

32(63)

aR [o]

DmaxDmin

4o39’

6250

4o42’

6250

4o48’

6150

4o34’

6050

4o20’

5950

4o06’

5950

3o49’

5850

3o24’

5650

2o56’

5550

40(79)

aR [o]

DmaxDmin

3o16’

7866

3o18’

7866

3o22’

7766

3o26’

7666

3o27’

7566

3o16’

7566

3o02’

7466

2o42’

7266

2o20’

7166

50(99)

aR [o]

DmaxDmin

2o26’

9886

2o27’

9886

2o30’

9786

2o32’

9686

2o34’

9586

2o36’

9586

2o25’

9486

2o09’

9286

1o51’

9186

63(125)

aR [o]

DmaxDmin

1o42’

124112

1o43’

124112

1o44’

123112

1o45’

122112

1o47’

121112

1o48’

121112

1o50’

120112

1o42’

118112

1o28’

117112

80(159)

aR [o]

DmaxDmin

1o04’

158146

1o04’

158146

1o05’

157146

1o05’

156146

1o06’

155146

1o07’

155146

1o08’

154146

1o09’

152146

1o09’

151146

100(199)

aR [o]

DmaxDmin

0o50’

198186

0o50’

198186

0o51’

197186

0o51’

196186

0o52’

195186

0o52’

195186

0o53’

194186

0o54’

192186

0o55’

191186

Upo

n re

ques

t 2o10’

4232

2o12’

4232

2o16’

4132

2o21’

4032

2o26’

3932

2o31’

3932

2o38’

3832

2o48’

3632

3o01’

3532

1o24’

3331

7o02’

4832

7o08’

4832

7o21’

4732

7o35’

4632

7o49’

4532

8o40’

4532

8o24’

4432

8o54’

4232

9o32’

4132

6o49’

3932

4o34’

6246

4o37’

6246

4o44’

6146

4o50’

6046

4o57’

5946

5o04’

5946

5o13’

5846

5o26’

5646

5o42’

5546

3o59’

5346

3o47’

7862

3o49’

7862

3o53’

7762

3o57’

7662

4o02’

7562

4o06’

7562

4o12’

7462

4o20’

7262

4o30’

7162

3o20’

6962

3o01’

9881

3o02’

9881

3o05’

9781

3o08’

9681

3o11’

9581

3o13’

9581

3o17’

9481

3o22’

9281

3o28’

9181

2o13’

8981

2o17’

124107

2o18’

124107

2o20’

123107

2o21’

122107

2o23’

121107

2o25’

121107

2o27’

120107

2o30’

118107

2o33’

117107

1o52’

115107

158141

158141

157141

156141

155141

155141

154141

152141

151141

149141

198181

198181

197181

196181

195181

195181

194181

192181

191181

189181

Application data for pocket milling with insret XD...Ôðåçåðîâàíèå ñ âðåçàíèåì ïëàñòèíîé XD... ïðè îáðàáîòêå êàðìàíîâ

For flat botton ground / Äëÿ ïëîñêîé ïîâåðõíîñòè



aaaaa

r

Angled rampingÓãëîâîå âðåçàíèå

r

xmax (mm)

r 0,2-4,0D (mm)

XD11...

16 1,70

18 2,11

19 2,24

20 2,39

22 2,70

25 2,55

32 2,40

40 2,28

50 2,26

63 2,10

80 1,75

100 1,79

Axial plungingÎñåâîå âðåçàíèå

d1

xmax

XD19... XD19...xmax (mm)

r 0,2-4,0xmax (mm)

r 5,0-

-

-

-

0,70

2,23

2,12

2,38

2,54

2,61

-

-

-

-

0,28

1,45

1,39

1,53

1,57

1,86

d1

a pmax

18o 45’

16o 15’

15o 15’

14o 45’

13o 45’

10o 15’

6o 45’

4o 45’

3o 30’

2o 30’

1o 45’

1o 15’

xmax (mm)

r 0,2-4,0D (mm)

XD11...

16

18

19

20

22

25

32

40

50

63

80

100

XD19... XD19...xmax (mm)

r 0,2-4,0xmax (mm)

r 5,0-

-

-

-

3o 30’

11o 00’

6o 45’

5o 15’

4o 00’

3o 00’

-

-

-

-

1o 45’

7o 30’

4o 30’

3o 30’

2o 45’

2o 15’

In the time of non-observance of value of maximum depth of cutting atprocessing high ledges or deep pockets in the zone of transition fromone pass to another the ledges are formed. Ïðè íåñîáëþäåíèè âåëè÷èíû ìàêñèìàëüíîé ãëóáèíû ðåçàíèÿïðè îáðàáîòêå âûñîêèõ óñòóïîâ èëè ãëóáîêèõ êàðìàíîâ â çîíåïåðåõîäà îò îäíîãî ïðîõîäà ê äðóãîìó îáðàçóþòñÿ ïåðåïàäû.

Insert SKIF-MÏëàñòèíà ÑÊÈÔ-Ì

XDHX190402FR-AL

XDHX190404FR-AL

XDHX190408FR-AL

XDHX190420FR-AL

XDHX190425FR-AL

XDHX190432FR-AL

XDHX190440FR-AL

XDHX190450FR-AL

0,2

0,4

0,8

2,0

2,5

3,2

4,0

5,0

Insert radius, mmÐàäèóñ ïðè

âåðøèíå, ìì

Depth of cut up to, mmÌàêñèìàëüíàÿ ãëóáèíà

ðåçàíèÿ àå, ìì

11,8

11,6

11,2

10

9,5

8,8

8

7

Maximum depth of cut for finishingÌàêñèìàëüíàÿ ãëóáèíà ðåçàíèÿ ïðè ÷èñòîâîé îáðàáîòêå



Cutting speed

The cutting speeds given on the following pages are valid for a specific material hardness. If the material being machined differs in hardness fromthose values, the recommended cutting speed must be multiplied by a factor obtained from the table kv below.

Çíà÷åíèÿ ñêîðîñòè ðåçàíèÿ äàíû äëÿ îïðåäåëåííîé òâåðäîñòè îáðàáàòûâàåìîãî ìàòåðèàëà óêàçàííîé â òàáëèöå . Ñêîðîñòü ðåçàíèÿ äëÿîáðàáîòêè ìàòåðèàëîâ, îòëè÷àþùèõñÿ ïî òâåðäîñòè, ðàññ÷èòûâàåòñÿ ïóòåì óìíîæåíèÿ òàáëè÷íûõ çíà÷åíèé íà êîýôôèöèåíò kv, âûáèðàåìûé â ñîîòâåòñòâèèñ òàáëèöåé kv.

HB HCP10

125 1 340 - 255

250

180275300350

2

3

6789

270 - 200

200 - 160

240 - 180155 - 115145 - 105140 - 100

190

180 - 135

120 - 90

225 - 160

200 - 140

225 - 160

10

11

12

13

200

325

200

240

HCP25C

Grey cast ironÑåðûé ÷óãóí

180 15

250

130

16

18

19

260

23

27

75

90

17160

230 20

90 24

100 28

250

350

300

33

34

37

Stainlesssteel and cast steelÍåðæàâåþùàÿñòàëü èñòàëüíîåëèòüå

Stainless steel andcast steelÍåðæàâåþùàÿ ñòàëüè ñòàëüíîå ëèòüå

High-alloy steel and caststeelÂûñîêîëåãèðîâàííàÿñòàëü è ñòàëüíîå ëèòüå

Low -alloy steelÍèçêîëåãèðîâàííàÿñòàëü

Non-alloy steelÍåëåãèðîâàííàÿñòàëü

martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

BrinellÒâåðä.

Carbide grades / Ìàðêà òâåðäîãî ñïëàâà

Nodular cast ironÂûñîêîïðî÷íûé÷óãóí

Malleable cast ironÊîâêèé ÷óãóí

Aluminium cast alloysÀëþìèíèåâûåëèòûå ñïëàâû

Copper and copperalloysÌåäü è ìåäíûåñïëàâû

Heat resistant alloysÆàðîïðî÷íûå ñïëàâû

Titanium alloysÒèòàíîâûå ñïëàâû

ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)

brass, copper

bronze,electrolyte-Cu

annealed

aged

ISO

P

M

K

N

S

Materialgroups

Ãð.îáð. HCP25

350 - 235

270 - 170

160 - 130

240 - 165170 - 115160 - 100135 - 90

180 - 120

95 - 60

230 - 155

200 - 130

230 - 155

HCP25C

350 - 210

320 - 170

280 - 150

250 - 150210 - 140200 - 120180 - 100

210 - 140

170 - 100

190 - 140

170 - 100

200 - 110

HCP25U

350 - 210

320 - 170

280 - 150

250 - 150210 - 140200 - 120180 - 100

210 - 140

170 - 100

190 - 140

170 - 100

200 - 110

HCP35 HCP35U HCP35D

180 - 140

150 - 125

100 - 80

160 - 120140 - 90120 - 80100 - 70

80 - 60

70 - 55

220 - 130

200 - 80

HCP30U

290 - 160

260 - 135

220 - 115

235 - 145195 - 130170 - 110150 - 95

180 - 100

145 - 70

180 - 140

155 - 100

185 - 125

Cutting speed vc (m/min) / Ñêîðîñòü ðåçàíèÿ vc (ì/ìèí)230 - 110

200 - 100

160 - 80

220 - 140180 - 120140 - 100120 - 90

150 - 60

120 - 40

170 - 140

140 - 100

170 - 140

280 - 200

250 - 170

220 - 150

200 - 140180 - 130170 - 115160 - 100

160 - 100

140 - 90

180 - 130

150 - 90

140 - 70

HCP25U

220 - 160

170 - 100

180 - 90

180 - 90

200 - 100

160 - 80

HCS30 HCS35

40 - 25

35 - 15

50 - 30

HCM40 HCK10

40 - 25

35 - 15

HCP35D

35 - 25

30 - 20

70 - 25

350 - 180

280 - 140

200 - 100

320 - 150

250 - 130

250 - 120

220 - 160

170 - 100

180 - 90

180 - 90

200 - 100

160 - 80

235 - 170 200 - 120 210 - 120 210 - 120 130 - 100 175 - 120140 - 120130 - 70

195 - 140 110 - 60 120 - 80130 - 100110 - 60

155 - 115 140 - 80 130 - 70 100 - 6570 - 60130 - 70

130 25 (Si>12%)

non hardened (Si<12%)

2160100 22

Aluminium wrought alloysÀëþìèíèåâûåäåôîðìèð. ñïëàâû hardened

non hardened

HCK20

40 - 25

35 - 15

50 - 20

220 - 110

200 - 100

120 - 60

330 - 180

140 - 70

290 - 160

270 - 175

205 - 135

145 - 100

240 - 160

155 - 110

190 - 125

14.1180austenitic

14.2260austenitic/ferritic

14.3200ferritic/martensitic

14.4330martensitic/austenitic

ConditionMaterial &CîñòîÿíèåÍàèìåíîâàíèå è

ìàðòåíñèòíàÿ

ôåððèòíàÿ

óëó÷øåííàÿ

îòîææåííàÿ








ôåððèòíî-ïåðëèòíàÿ

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

çàêàëåííûå

Ëàòóíü, ëèòàÿ ìåäü

ýëåòðîëèò. ìåäü

îòîææåííûå

ïîñëå ñòàðåíèÿ

íåçàêàëèâàåìûå



àóñòåíèòíàÿ

àóñòåíèòíî-ôåððèòíàÿ

ôåððèòíî-ìàðòåíñèòíàÿ

ìàðòåíñèòíî-àóñòåíèòíàÿ

Áðîíçà,

70 - 25 45 - 20



Non-alloy steel / Óãëåðîäèñòàÿ ñòàëüLow -alloy steel / Ëåãèðîâàííàÿ ñòàëüHigh-alloy steel / Âûñîêîëåãèðîâàííàÿ ñòàëüStainless steel / Íåðæàâåþùàÿ ñòàëüCast steel / Ñòàëüíîå ëèòüå

Nodular cast iron / Âûñîêîïðî÷íûé ÷óãóíGrey cast iron / Ñåðûé ÷óãóí

Malleable cast iron / Êîâêèé ÷óãóí

Heat resistant alloys / Æàðîïðî÷íûå ñïëàâû

1 - 36 - 9

10 - 1112 - 14

19 - 2015 - 1617 - 1833 - 34

-1,26

------

1,26

-1,18

---

1,14---

-1,21,211,211,311,081,251,071,11

1,071,051,101,101,131,031,101,03

-

1,01,01,01,01,01,01,01,01,0

0,950,940,910,910,870,960,920,97

-

0,900,910,840,850,800,920,860,950,90

-0,860,790,790,73

-0,800,93

-

-0,83

-0,75

---

0,910,82

- 80 - 60 - 40 - 20 0 + 20 + 40 + 60 + 80

Óìåíüøåíèå òâåðäîñòè Óâåëè÷åíèå òâåðäîñòèTable Òàáëèöà kv

Correction factors kv / Êîýôôèöèåíò kv

MaterialgroupsÃðóïïà

îáðàáàòû-âàåìîñòè

Workpiece materialÎáðàáàòûâàåìûé ìàòåðèàë

Reduced hardness Increased hardness

Âûáîð ñêîðîñòè ðåçàíèÿ

martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)

brass, copper


annealed

aged

(Si>12%)


hardened

non hardened

austenitic

austenitic/ferritic

ferritic/martensitic

martensitic/austenitic


ôåððèòíàÿ










ôåððèòíî-ïåðë.

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

çàêàëåí.





íåçàêàë.




àóñòåí.-ôåððèò.

ôåððèòí-ìàðòåíñ.

ìàðòåíñèò.-àóñò.

Áðîíçà,

HWP20

125 1 220 - 180

250

180275300350

23

6789

200 - 140180 - 120

180 - 120170 - 110170 - 110160 - 100

190

160 - 100

150 - 90

10

11

12

13

14.1

200

325

200

240

180

180 15

250

130

16

18

19

260

23

27

75

90

17160

230 20

90 24

100 28

250

350

300

33

34

37

ISO

P

M

K

N

S

HWP25

220 - 180160 - 120130 - 90

160 - 120120 - 90100 - 7090 - 50

140 - 100

90 - 50

150 - 110

130 - 90

120 - 70

HWP30

200 - 120130 - 8090 - 60

135 - 8590 - 6090 - 6085 - 50

120 - 75

65 - 40

160 - 100

95 - 65

160 - 100

HWP35

180 - 120130 - 90110 - 70

130 - 90100 - 7080 - 5570 - 40

120 - 80

70 - 45

130 - 80

110 - 70

100 - 50

HWP40

135 - 85125 - 8080 - 55

95 - 6565 - 4065 - 4060 - 35

80 - 55

45 - 30

80 - 55

45 - 30

130 - 80

HCN10

220 - 180

180 - 140

180 - 120

220 - 180

220 - 150

200 - 150

HWK10

155 - 80

115 - 65

105 - 70

160 - 110

110 - 80

135 - 90

HWK15

160 - 100

120 - 80

100 - 55

140 - 90

140 - 90

110 - 55

HWK20

24 - 16

20 - 12

HWN15

150 - 90

130 - 80

150 - 90

160 - 100

160 - 110

150 - 70

35 - 30

12 - 10

45 - 2050 - 30

14.2260

95 - 55 150 - 90 80 - 40 120 - 75

14.3200

75 - 45 60 - 30 60 - 37

14.4330 60 - 35 80 - 25 50 - 25 70 - 45

130 25

2160

100 22

HWS30

2000 - 400

1000 - 200

2000 - 400

800 - 150

1200 - 200

5000 - 300

5000 - 200

680 - 590

340 - 295

610 - 520

340 - 295

270 - 230

680 - 590

610 - 520

1000 - 600

400 - 180

800 - 500

300 - 120

500 - 250

1000 - 600

500 - 300

110 - 65

80 - 45

60 - 40

85 - 60

70 - 45

70 - 45

40 - 35

14 - 10

50 - 20

2000 - 200

1000 - 250

1800 - 200

400 - 150

5000 - 200

5000 - 200

40 - 35

14 - 10

50 - 30

110 - 65

80 - 45

60 - 40

85 - 60

70 - 45

70 - 45

HB

BrinellÒâåðä.


Stainlesssteel and cast steelÍåðæàâåþùàÿñòàëü èñòàëüíîåëèòüå


High-alloy steel and caststeelÂûñîêîëåãèðîâàííàÿñòàëü è ñòàëüíîå ëèòüå



Carbide grades / Ìàðêà òâåðäîãî ñïëàâà







Materialgroups

Ãð.îáð.

Aluminium wrought alloysÀëþìèíèåâûåäåôîðìèð. ñïëàâû

ConditionMaterial &CîñòîÿíèåÍàèìåíîâàíèå è Cutting speed vc (m/min) / Ñêîðîñòü ðåçàíèÿ vc (ì/ìèí)

70 - 30

HCM35

265 - 165

225 - 135

165 - 95

225 - 155195 - 115185 - 105165 - 95

205 - 125

145 - 95

225 - 115

185 - 95

255 - 95

165 - 105

105 - 55

185 - 65

HCM40

260 - 160

220 - 130

160 - 90

220 - 150190 - 110180 - 100160 - 90

200 - 120

140 - 90

220 - 110

180 - 90

250 - 90

160 - 100

100 - 50

180 - 60



Definition of feed rates facemills and endmillsÐåêîìåíäóåìûå çíà÷åíèÿ ïîäà÷ äëÿ òîðöîâûõ è êîíöåâûõ ôðåç








ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)

brass, copper


annealed

aged

(Si>12%)



non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé









Stainlesssteel and cast steelÍåðæàâåþùàÿ ñòàëü èñòàëüíîå ëèòüå


High-alloy steel andcast steelÂûñîêîëåãèðîâàííàÿñòàëü è ñòàëüíîå ëèòüå



martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











S

N

125 1

250

180

275

300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

ISO

P

M

K

0,08-0,20

0,08-0,20

0,08-0,17

0,07-0,18

0,07-0,18

0,07-0,15

0,07-0,15

0,06-0,15

0,06-0,12

0,05-0,15

0,05-0,15

0,06-0,15

0,08-0,20

0,08-0,20

0,08-0,200,06-0,15

0,08-0,200,06-0,15

0,05-0,20

0,05-0,14

0,05-0,10

0,04-0,10

0,05-0,12

MT245..SD12, MT245K..SD12, MT245..SD09,MT290..SD09, MT290K..SD09, MT245..OF, MT193Z...SD12 MT245K...OF, MT290..SD12, MT290K..SD12, MT275..AD15, MT290..AD15, MT290K..AD15

21

27

60

90

100 22

100 28

237590 24130 25

0,05-0,20

MT245, MT290,MT290K, MT245K

...SD09, ...OF

0,08-0,40

0,08-0,40

0,08-0,33

0,08-0,35

0,08-0,35

0,08-0,30

0,08-0,30

0,08-0,35

0,08-0,26

0,08-0,30

0,08-0,30

0,08-0,30

0,08-0,40

0,08-0,40

0,12-0,350,08-0,23

0,12-0,350,08-0,23

0,08-0,30

0,07-0,23

0,05-0,12

0,04-0,12

0,05-0,15

0,08-0,30

MT245..SD12MT245K..SD12

0,10-0,30

0,10-0,34

0,10-0,28

0,10-0,30

0,10-0,28

0,10-0,28

0,08-0,20

0,08-0,28

0,08-0,22

0,08-0,25

0,08-0,25

0,07-0,25

0,09-0,34

0,09-0,34

0,09-0,340,09-0,34

0,09-0,340,09-0,34

0,08-0,25

0,08-0,25

0,08-0,20

0,05-0,14

0,05-0,14

0,04-0,14

MT275..AD15MT290..AD15

MT290K..AD15

MT290..SD12MT290K..SD12MT193Z...SD12

0,08-0,30

0,08-0,30

0,08-0,25

0,08-0,25

0,08-0,25

0,08-0,22

0,07-0,22

0,07-0,22

0,07-0,20

0,07-0,22

0,07-0,22

0,06-0,22

0,10-0,30

0,10-0,30

0,10-0,300,08-0,20

0,10-0,300,08-0,20

0,08-0,25

0,08-0,25

0,07-0,23

0,05-0,12

0,04-0,12

0,05-0,15

Feed/tooth (mm/tooth) / Ïîäà÷à íà çóá (ìì/çóá)HB

BrinellÒâåðä.

Materialgroups

Ãð.îáð.


Áðîíçà,



ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)

brass, copper


annealed

aged

(Si>12%)


hardened

non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé









martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











MT115, MT215, MT260...SN25, MT290...XN12, MT260...SN12, MT260K...SN12

S

N

125 1

250

180

275

300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

ISO

P

M

K

0,6-3,17

0,6-3,17

0,6-3,17

0,6-3,17

0,6-3,17

0,4-3,00

0,4-3,00

0,4-2,50

0,32-2,5

0,4-2,50

0,32-2,5

0,32-2,5

0,8-3,17

0,8-2,50

0,8-3,17

0,8-2,50

0,8-3,17

0,8-2,50

21

27

60

90

100 22

100 28

237590 24

130 25

MT215..ZD10MT115..ZD10

0,20-0,80

0,20-0,80

0,20-0,60

0,20-0,65

0,20-0,65

0,20-0,50

0,15-0,50

0,15-0,45

0,15-0,45

0,10-0,45

0,10-0,45

0,10-0,45

0,20-0,80

0,20-0,80

0,20-0,80

0,15-0,60

0,20-0,80

0,15-0,60

MT260..SN12MT260K..SN12

MT260..SN25 MT290K..XN12

0,20-0,50

0,20-0,50

0,20-0,40

0,20-0,35

0,20-0,35

0,20-0,30

0,15-0,30

0,15-0,30

0,15-0,28

0,10-0,30

0,10-0,30

0,10-0,30

0,20-0,50

0,20-0,50

0,20-0,50

0,15-0,40

0,20-0,50

0,15-0,40

0,20-1,00

0,20-1,00

0,20-0,80

0,20-0,80

0,20-0,80

0,20-0,65

0,15-0,65

0,15-0,65

0,15-0,50

0,10-0,50

0,10-0,50

0,10-0,50

0,30-1,00

0,30-1,00

0,30-1,00

0,20-0,75

0,30-1,00

0,20-0,75


BrinellÒâåðä.

Materialgroups

Ãð.îáð.


Áðîíçà,

MT115..ZP05MT115..ZP06

0,6-1,00

0,6-1,00

0,6-1,00

0,6-1,00

0,6-1,00

0,4-0,90

0,4-0,90

0,4-0,80

0,32-0,7

0,32-0,7

0,32-0,7

0,32-0,7

0,8-1,00

0,8-1,00

0,8-1,00

0,8-1,00

0,8-1,00

0,8-1,00
















Definition of feed rates facemills and square shoulder facemillsÐåêîìåíäóåìûå çíà÷åíèÿ ïîäà÷ äëÿ òîðöîâûõ è êîíöåâûõ ôðåç








ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)


annealed

aged

(Si>12%)



non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé














martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











MT275...AP10, MT290...AP10, MT190Z...AP10MT190...AP10, MT190...SD09, MT190B, MT190...XO06

S

N

125 1

250

180

275

300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

ISO

P

M

K

21

27

60

90

100 22

100 28

237590 24

130 25

10-14 16-20

MT190..AP10 (XO06), MT190Z..AP10, MT190..SD09, MT190B

25-50Diameter (mm) / Äèàìåòð ôðåçû(ìì)

0,07-0,18

0,07-0,20

0,05-0,16

0,06-0,18

0,06-0,16

0,06-0,16

0,05-0,12

0,06-0,16

0,06-0,12

0,06-0,14

0,06-0,14

0,06-0,14

0,08-0,20

0,08-0,20

0,08-0,20

0,08-0,20

0,08-0,20

0,08-0,20

0,05-0,11

0,05-0,10

0,04-0,08

0,05-0,10

0,05-0,08

0,05-0,08

0,04-0,08

0,04-0,08

0,04-0,06

0,04-0,08

0,04-0,08

0,04-0,08

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,03-0,06

0,03-0,06

0,03-0,06

0,03-0,05

0,03-0,05

0,025-0,04

0,04-0,08

0,04-0,06

0,04-0,07

0,04-0,07

0,04-0,07

0,03-0,06

0,03-0,06

0,03-0,06

0,03-0,06

0,03-0,06

0,03-0,06

0,03-0,05

0,03-0,05

0,03-0,05

0,03-0,05

0,04-0,10

0,04-0,10

0,04-0,08

0,03-0,06

0,03-0,06

0,03-0,06

0,06-0,15

0,06-0,15

0,06-0,12

0,05-0,08

0,05-0,08

0,05-0,09

0,06-0,15

0,06-0,17

0,05-0,14

0,06-0,12

0,06-0,10

0,06-0,10

0,06-0,09

0,05-0,12

0,05-0,10

0,05-0,12

0,05-0,12

0,05-0,12

0,12-0,35

0,12-0,35

0,12-0,35

0,08-0,23

0,12-0,35

0,08-0,23

0,08-0,15

0,08-0,15

0,07-0,12

0,04-0,06

0,04-0,06

0,04-0,07

MT275..AP10MT290..AP10


BrinellÒâåðä.

Materialgroups

Ãð.îáð.ConditionMaterial &

CîñòîÿíèåÍàèìåíîâàíèå è

brass, copper

Áðîíçà,



ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)


annealed

aged

(Si>12%)


hardened

non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé









martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











MT145F...SD09, MT190...AD15, MT190T, MT145...OF05, MT190Z...AD15

S

N

125 1

250

180

275

300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

ISO

P

M

K

21

27

60

90

100 22

100 28

237590 24

130 25

MT190T...CC06

MT190T...SD09MT145..OF05

0,03-0,06

0,03-0,06

0,03-0,05

0,03-0,06

0,03-0,05

0,03-0,05

0,025-0,04

0,03-0,05

0,025-0,04

0,03-0,05

0,03-0,05

0,03-0,05

0,03-0,06

0,03-0,06

0,03-0,060,03-0,06

0,03-0,06

0,03-0,06

0,05-0,11

0,05-0,10

0,04-0,08

0,05-0,10

0,05-0,08

0,05-0,08

0,04-0,08

0,04-0,08

0,04-0,06

0,04-0,08

0,04-0,08

0,04-0,08

0,05-0,12

0,05-0,12

0,05-0,120,05-0,12

0,05-0,12

0,05-0,12

0,04-0,10

0,04-0,10

0,04-0,08

0,03-0,06

0,03-0,06

0,03-0,06

MT145F..SD09MT190..AD15

MT190T...SD12MT190Z...AD15

0,08-0,24

0,08-0,24

0,07-0,20

0,10-0,30

0,10-0,28

0,10-0,28

0,08-0,20

0,08-0,28

0,08-0,22

0,08-0,25

0,08-0,25

0,07-0,20

0,08-0,24

0,08-0,24

0,08-0,240,08-0,24

0,08-0,24

0,08-0,24

0,08-0,20

0,08-0,20

0,07-0,20

0,05-0,12

0,04-0,12

0,04-0,12

0,07-0,18

0,07-0,20

0,05-0,16

0,06-0,18

0,06-0,16

0,06-0,16

0,05-0,12

0,06-0,16

0,06-0,12

0,06-0,14

0,06-0,14

0,06-0,14

0,08-0,20

0,08-0,20

0,08-0,200,08-0,20

0,08-0,20

0,08-0,20

0,06-0,15

0,06-0,12

0,05-0,08

0,05-0,08

0,05-0,09

0,06-0,15

HB

BrinellÒâåðä.

brass, copper

Áðîíçà,














Feed/tooth (mm/tooth) / Ïîäà÷à íà çóá (ìì/çóá)

Materialgroups





Definition of feed rates long edge spiral flute endmillsÐåêîìåíäóåìûå çíà÷åíèÿ ïîäà÷ äëÿ òîðöîâî-öèëèíäðè÷åñêèõ ôðåç








ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)


annealed

aged

(Si>12%)



non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé














martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











brass, copper

Áðîíçà,

S

N

125 1

250

180

275

300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

ISO

P

M

K

21

27

60

90

100 22

100 28

237590 24

130 25

MT190L, MT290L, MT190LB

16-25SP06, AP10

Diameter (mm) Äèàìåòð (ìì) MT190L, MT290L MT190LBSP06

MT190LB..SD0925-63

SP06, AP1050-125SD12

0,09-0,18

0,09-0,18

0,07-0,16

0,08-0,16

0,08-0,14

0,08-0,14

0,08-0,12

0,07-0,16

0,07-0,12

0,07-0,15

0,07-0,15

0,07-0,15

0,09-0,20

0,09-0,20

0,09-0,20

0,09-0,20

0,09-0,20

0,09-0,20

0,07-0,12

0,07-0,12

0,05-0,10

0,05-0,12

0,05-0,10

0,05-0,10

0,04-0,08

0,05-0,10

0,05-0,08

0,05-0,09

0,05-0,09

0,05-0,09

0,07-0,14

0,07-0,14

0,07-0,14

0,07-0,14

0,07-0,14

0,07-0,14

0,05-0,10

0,05-0,10

0,04-0,10

0,04-0,08

0,04-0,08

0,04-0,06

0,04-0,08

0,04-0,06

0,04-0,07

0,04-0,07

0,04-0,07

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,04-0,08

0,04-0,10

0,04-0,10

0,04-0,08

0,05-0,15

0,05-0,15

0,05-0,14

0,05-0,09

0,05-0,09

0,05-0,09

0,07-0,18

0,04-0,07

0,04-0,07

0,04-0,07

0,05-0,10

0,05-0,10

0,04-0,10

0,04-0,08

0,04-0,08

0,04-0,06

0,04-0,08

0,04-0,06

0,04-0,07

0,04-0,07

0,04-0,07

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,04-0,08

0,04-0,10

0,04-0,10

0,04-0,08

0,04-0,07

0,04-0,07

0,04-0,07

0,07-0,12

0,07-0,12

0,05-0,10

0,05-0,12

0,05-0,10

0,05-0,10

0,04-0,08

0,05-0,10

0,05-0,08

0,05-0,09

0,05-0,09

0,05-0,09

0,07-0,14

0,07-0,14

0,07-0,14

0,07-0,14

0,07-0,14

0,07-0,14

0,05-0,15

0,05-0,15

0,05-0,14

0,05-0,09

0,05-0,09

0,05-0,09

0,07-0,20

0,07-0,20

D/ ae4,5

40 20 10 5 2,5 1

4 3 2 1,5 1 0,7

50

f

Feed/tooth (mm/tooth) / Ïîäà÷à íà çóá (ìì/çóá)

When edging (side milling) multiply the fz for full slot milling (see table above) by the correction factor f depending on the radial depth of cut ratio,achieve (D/ae) to the correct feed. Ïðè íàçíà÷åíèè ïîäà÷è íà çóá íåîáõîäèìî òàáëè÷íîå ýíà÷åíèå ïîäà÷è íà çóá óìíîæèòü íà êîýôôèöèåíò f, êîòîðûé îïðåäåëÿåòñÿ ïî ïðèâåäåííîéíèæå òàáëèöå â çàâèñèìîñòè îò ñîîòíîøåíèÿ äèàìåòðà ðåæóùåé ÷àñòè ôðåçû ê øèðèíå ôðåçåðîâàíèÿ ( D/ae ).

HB

BrinellÒâåðä.

Materialgroups

Ãð.îáð.




Definition of feed rates facemills and endmills with round insertsÐåêîìåíäóåìûå çíà÷åíèÿ ñðåäíåãî ñå÷åíèÿ ñðåçà hm äëÿ êîíöåâûõ èòîðöîâûõ ôðåç ñ êðóãëûìè ïëàñòèíàìè


Copper and copper alloysÌåäü è ìåäíûå ñïëàâû



hardened (Si<12%)


annealed

aged

(Si>12%)



non hardened









brass, copperÁðîíçà,




ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé





martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed


ôåððèòíàÿ










S

N

125 1 0,06-0,10

250

180

275

300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

Diameter (mm) Íîìèíàëüíûé äèàìåòð ôðåçû D (ìì)ISO

P

M

K

10-12RD05

0,06-0,10

0,05-0,08

Mean undeformed chip thickness hm, mmÑðåäíåå ñå÷åíèå ñðåçà hm, ìì

16-20RD08, RP10

25-32RP12, RP16

50-500 RP12, RP16

0,05-0,09

0,05-0,08

0,05-0,08

0,05-0,07

0,05-0,08

0,05-0,07

0,05-0,07

0,05-0,07

0,05-0,07

0,06-0,10

0,06-0,10

0,06-0,10

0,06-0,16

0,06-0,160,06-0,16

0,04-0,12

0,04-0,10

0,04-0,10

0,08-0,12

0,08-0,12

0,06-0,10

0,06-0,11

0,06-0,10

0,06-0,10

0,06-0,08

0,06-0,10

0,06-0,08

0,06-0,08

0,06-0,08

0,06-0,08

0,08-0,12

0,08-0,12

0,08-0,12

0,08-0,12

0,08-0,120,08-0,12

0,04-0,12

0,04-0,10

0,04-0,12

0,10-0,15

0,10-0,15

0,08-0,12

0,08-0,14

0,08-0,12

0,08-0,12

0,08-0,10

0,08-0,12

0,08-0,10

0,08-0,10

0,08-0,10

0,08-0,10

0,10-0,15

0,10-0,15

0,08-0,12

0,08-0,12

0,10-0,150,10-0,15

0,04-0,14

0,04-0,12

0,04-0,12

0,10-0,30

0,10-0,30

0,10-0,30

0,10-0,30

0,10-0,30

0,10-0,28

0,10-0,28

0,08-0,30

0,08-0,25

0,08-0,25

0,08-0,25

0,07-0,25

0,10-0,45

0,10-0,45

0,10-0,45

0,08-0,30

0,10-0,450,10-0,30

0,04-0,25

0,04-0,20

0,04-0,14

MT100, M200, M200K

MT100 MT200, MT200K

23

27

75

90

90 24

100 28

130 25

2160100 22

0,04-0,10 0,04-0,10 0,04-0,12 0,04-0,14

HB

BrinellÒâåðä.

Materialgroups

Ãð.îáð.



austeniticàóñòåíèòíàÿ



Definition of feed rates ball nose endmillsÐåêîìåíäóåìûå çíà÷åíèÿ ñðåäíåãî ñå÷åíèÿ ñðåçà hm äëÿ êîíöåâûõïîëóøàðîâûõ ôðåç

S

N

125 1 0,06-0,10

250

180275

300

350

2

3

67

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

Diameter (mm) Äèàìåòð èíñòðóìåíòà, ììISO

P

M

K

16

0,06-0,10

0,05-0,08

20 25 32 40 50

0,05-0,090,05-0,08

0,05-0,08

0,05-0,07

0,05-0,08

0,05-0,07

0,05-0,07

0,05-0,07

0,05-0,07

0,06-0,10

0,06-0,10

0,06-0,100,06-0,16

0,06-0,16

0,06-0,16

0,03-0,10

0,03-0,08

0,03-0,10

0,03-0,08

0,03-0,08

0,03-0,08

0,02-0,08

0,06-0,10

0,06-0,10

0,05-0,08

0,05-0,090,05-0,08

0,05-0,08

0,05-0,07

0,05-0,08

0,05-0,07

0,05-0,07

0,05-0,07

0,05-0,07

0,06-0,10

0,06-0,10

0,06-0,100,06-0,16

0,06-0,16

0,06-0,16

0,03-0,10

0,03-0,08

0,03-0,10

0,03-0,08

0,03-0,08

0,03-0,08

0,02-0,08

0,08-0,12

0,08-0,12

0,06-0,10

0,06-0,110,06-0,10

0,06-0,10

0,06-0,08

0,06-0,10

0,06-0,08

0,06-0,08

0,06-0,08

0,06-0,08

0,08-0,12

0,08-0,12

0,08-0,120,08-0,12

0,08-0,12

0,08-0,12

0,03-0,10

0,03-0,08

0,03-0,10

0,03-0,08

0,03-0,08

0,03-0,08

0,02-0,08

0,08-0,12

0,08-0,12

0,06-0,10

0,06-0,110,06-0,10

0,06-0,10

0,06-0,08

0,06-0,10

0,06-0,08

0,06-0,08

0,06-0,08

0,06-0,08

0,08-0,12

0,08-0,12

0,08-0,120,08-0,12

0,08-0,12

0,08-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,04-0,12

0,04-0,12

0,04-0,08

0,10-0,15

0,10-0,15

0,08-0,12

0,08-0,140,08-0,12

0,08-0,12

0,08-0,10

0,08-0,12

0,08-0,10

0,08-0,10

0,08-0,10

0,08-0,10

0,10-0,15

0,10-0,15

0,08-0,120,08-0,12

0,10-0,15

0,10-0,15

0,15-0,50

0,15-0,50

0,15-0,50

0,15-0,50

0,04-0,12

0,04-0,12

0,04-0,1

0,10-0,15

0,10-0,15

0,08-0,12

0,08-0,140,08-0,12

0,08-0,12

0,08-0,10

0,08-0,12

0,08-0,10

0,08-0,10

0,08-0,10

0,08-0,10

0,10-0,15

0,10-0,15

0,08-0,120,08-0,12

0,10-0,15

0,10-0,15

0,15-0,50

0,15-0,50

0,15-0,50

0,15-0,50

0,04-0,12

0,04-0,12

0,04-0,1

MT100L MT100LX

0,06-0,10

0,06-0,10

0,05-0,08

0,05-0,090,05-0,08

0,05-0,08

0,05-0,07

0,05-0,08

0,05-0,07

0,05-0,07

0,05-0,07

0,05-0,07

0,06-0,10

0,06-0,10

0,06-0,100,06-0,16

0,06-0,16

0,06-0,16

0,03-0,10

0,03-0,08

0,03-0,10

0,03-0,08

0,03-0,08

0,03-0,08

0,02-0,08

12

23

27

75

90

90 24

100 28

130 25

2160

100 22

0,03-0,100,03-0,08

0,03-0,100,03-0,08

0,03-0,100,03-0,08

0,05-0,120,05-0,12

0,15-0,500,15-0,50

0,15-0,500,15-0,50

0,03-0,100,03-0,08

0,03-0,08 0,03-0,08 0,03-0,08 0,05-0,12 0,15-0,50 0,15-0,500,03-0,08


HB

BrinellÒâåðä.

Materialgroups

Ãð.îáð.






Copper and copperalloysÌåäü è ìåäíûå ñïëàâû



ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)


annealed

aged

(Si>12%)



non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé














martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











brass, copperÁðîíçà,



Definition of feed rates ball nose finishing endmillsÐåêîìåíäóåìûå çíà÷åíèÿ ñðåäíåãî ñå÷åíèÿ ñðåçà hm äëÿ êîíöåâûõïîëóøàðîâûõ ôðåç äëÿ ÷èñòîâîãî ôðåçåðîâàíèÿ








ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)


annealed

aged

(Si>12%)



non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé














martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











brass, copper

Áðîíçà,

S

N

125 1 0,03-0,08

250

180

275300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

ISO

P

M

K

6

0,03-0,08

0,03-0,06

8 10 12 16 20 25 32

0,03-0,08

0,03-0,08

0,03-0,06

0,03-0,06

0,03-0,08

0,03-0,06

0,03-0,08

0,03-0,06

0,03-0,06

0,03-0,1

0,03-0,08

0,03-0,10,03-0,08

0,03-0,1

0,03-0,08

0,03-0,1

0,03-0,08

0,03-0,1

0,03-0,08

0,03-0,08

0,03-0,08

0,02-0,08

0,03-0,08

0,03-0,08

0,03-0,06

0,03-0,08

0,03-0,08

0,03-0,06

0,03-0,06

0,03-0,08

0,03-0,06

0,03-0,08

0,03-0,06

0,03-0,06

0,03-0,1

0,03-0,08

0,03-0,10,03-0,08

0,03-0,1

0,03-0,08

0,03-0,1

0,03-0,08

0,03-0,1

0,03-0,08

0,03-0,08

0,03-0,08

0,02-0,08

0,03-0,08

0,03-0,08

0,03-0,06

0,03-0,08

0,03-0,08

0,03-0,06

0,03-0,06

0,03-0,08

0,03-0,06

0,03-0,08

0,03-0,06

0,03-0,06

0,03-0,1

0,03-0,08

0,03-0,10,03-0,08

0,03-0,1

0,03-0,08

0,03-0,1

0,03-0,08

0,03-0,1

0,03-0,08

0,03-0,08

0,03-0,08

0,02-0,08

0,04-0,15

0,04-0,15

0,04-0,12

0,04-0,15

0,04-0,15

0,04-0,12

0,04-0,10

0,04-0,12

0,04-0,10

0,04-0,12

0,04-0,10

0,04-0,08

0,04-0,14

0,04-0,14

0,04-0,140,04-0,14

0,04-0,14

0,04-0,14

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,04-0,12

0,04-0,12

0,04-0,08

0,04-0,15

0,04-0,15

0,04-0,12

0,04-0,15

0,04-0,15

0,04-0,12

0,04-0,10

0,04-0,12

0,04-0,10

0,04-0,12

0,04-0,10

0,04-0,08

0,04-0,14

0,04-0,14

0,04-0,140,04-0,14

0,04-0,14

0,04-0,14

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,04-0,12

0,04-0,12

0,04-0,1

0,04-0,15

0,04-0,15

0,04-0,12

0,04-0,15

0,04-0,15

0,04-0,12

0,04-0,10

0,04-0,12

0,04-0,10

0,04-0,12

0,04-0,10

0,04-0,08

0,04-0,14

0,04-0,14

0,04-0,140,04-0,14

0,04-0,14

0,04-0,14

0,05-0,12

0,05-0,12

0,05-0,12

0,05-0,12

0,04-0,12

0,04-0,12

0,04-0,1

0,04-0,20

0,04-0,18

0,04-0,15

0,04-0,20

0,04-0,18

0,04-0,18

0,04-0,15

0,04-0,20

0,04-0,15

0,04-0,15

0,04-0,12

0,04-0,1

0,08-0,3

0,08-0,25

0,08-0,30,08-0,25

0,08-0,3

0,08-0,25

0,15-0,5

0,15-0,5

0,15-0,5

0,15-0,5

0,04-0,12

0,04-0,12

0,04-0,1

0,04-0,20

0,04-0,18

0,04-0,15

0,04-0,20

0,04-0,18

0,04-0,18

0,04-0,15

0,04-0,20

0,04-0,15

0,04-0,15

0,04-0,12

0,043-0,1

0,08-0,3

0,08-0,25

0,08-0,30,08-0,25

0,08-0,3

0,08-0,25

0,15-0,5

0,15-0,5

0,15-0,5

0,15-0,5

0,04-0,12

0,04-0,12

0,04-0,1

MT100LS

23

27

75

90

90 24

100 28

130 25

2160

100 22

0,03-0,10,03-0,08

0,03-0,10,03-0,08

0,03-0,10,03-0,08

0,05-0,120,05-0,12

0,05-0,120,05-0,12

0,05-0,120,05-0,12

0,15-0,50,15-0,5

0,15-0,50,15-0,5

0,03-0,08 0,03-0,08 0,03-0,08 0,05-0,12 0,05-0,12 0,05-0,12 0,15-0,5 0,15-0,5

HB

BrinellÒâåðä.

Materialgroups



Diameter (mm) Äèàìåòð èíñòðóìåíòà, ìì











ferritic/perlitic

perlitic

ferritic

perlitic

ferritic

perlitic

hardened (Si<12%)


annealed

aged

(Si>12%)



non hardened


ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé

ôåððèòíûé

ïåðëèòíûé














martensitic

ferritic

heat treated

annealed

heat treated

heat treated

heat treated

annealed

heat treated

annealed

annealed

austenitic


ôåððèòíàÿ











brass, copper

Áðîíçà,

MT390K...-N, MT390K...R/L, MT389

S

N

125 1

250

180

275

300

350

2

3

6

7

8

9

190

10

11

12

13

14

200

325

200

240

180

180 15

250

130

16

18

19

260

17160

230 20

250

350

300

33

34

37

ISO

P

M

K

CC06... SD09...MT390K...

TP22, SD12, AD15

0,03-0,10

0,03-0,11

0,03-0,09

0,03-0,09

0,03-0,08

0,04-0,15

0,04-0,15

0,03-0,11

0,03-0,10

0,08-0,18

0,08-0,20

0,06-0,16

0,07-0,16

0,07-0,14

0,07-0,14

0,07-0,12

0,06-0,15

0,06-0,12

0,06-0,12

0,06-0,10

0,06-0,10

0,08-0,20

0,08-0,20

0,08-0,20

0,08-0,15

0,08-0,20

0,06-0,15

0,05-0,15

0,05-0,15

0,05-0,14

0,05-0,14

0,05-0,10

0,04-0,10

0,04-0,10

0,08-0,30

0,08-0,25

0,06-0,20

0,07-0,20

0,07-0,18

0,07-0,18

0,07-0,15

0,06-0,15

0,06-0,12

0,06-0,15

0,06-0,12

0,06-0,15

0,12-0,35

0,12-0,35

0,12-0,35

0,08-0,23

0,12-0,35

0,08-0,23

0,08-0,20

0,08-0,20

0,08-0,17

0,07-0,18

0,07-0,18

0,07-0,15

0,05-0,15

0,06-0,15

0,06-0,12

0,05-0,15

0,05-0,15

0,06-0,15

0,08-0,20

0,08-0,20

0,08-0,20

0,06-0,15

0,08-0,20

0,06-0,15

0,05-0,20

0,05-0,20

0,05-0,14

0,05-0,14

0,05-0,10

0,04-0,10

0,04-0,10

0,08-0,30

0,08-0,30

0,08-0,25

0,08-0,25

0,08-0,25

0,08-0,22

0,07-0,22

0,08-0,22

0,08-0,20

0,08-0,22

0,08-0,20

0,08-0,22

0,10-0,30

0,10-0,30

0,10-0,30

0,08-0,20

0,10-0,30

0,08-0,20

0,08-0,25

0,08-0,25

0,07-0,23

0,07-0,23

0,05-0,12

0,04-0,12

0,05-0,15

SN11... SN12...MT389

0,07-0,20

0,07-0,20

0,07-0,18

0,07-0,18

0,05-0,12

0,05-0,12

0,05-0,14

23

27

75

90

90 24

100 28

130 25

2160100 22

Definition of feed rates slitting cutters and disk millsÐåêîìåíäóåìûå çíà÷åíèÿ ïîäà÷ äëÿ äèñêîâûõ òðåõñòîðîííèõ,äâóõñòîðîííèõ è îòðåçíûõ ôðåç


BrinellÒâåðä.

Materialgroups

Ãð.îáð.




N

ISO

3500-300

MT190…XD, MT290…XD,MT190LB…XD19, MT290L…XD19, MT290K...XD19

Feed/tooth(mm/tooth)

Ïîäà÷à íà çóá(ìì/çóá)

Finishing /×èñòîâàÿ îáðàáîòêà

Cutting speed vc (m/min)

Ñêîðîñòü ðåçàíèÿvc (ì/ìèí)

XDHT11T3… 0,05-0,1

2000-300XDHT1904… 0,05-0,1

5000-300XDHX1904… 0,05-0,1

3000-300

Semi-finishing /Ïîëó÷èñòîâàÿ îáðàáîòêà

0,075-0,2

2000-300 0,075-0,2

5000-300 0,1-0,3

1500-200

Roughing /×åðíîâàÿ îáðàáîòêà

0,1-0,25

2000-300 0,1-0,25

5000-300 0,1-0,4

Definition of feed rates for machining titanium allousÏðè îáðàáîòêå òèòàíîâûõ ñïëàâîâ

f =0,06...0,08z

Ð

ISOÏîäà÷à íà çóá (ìì/çóá)Feed/tooth (mm/tooth)

MT200S...LN19

Òèï ïëàñòèíûInsert type

LNGQ1906... 2,0-6,0

LNGQ1906... 2,0-6,0Ê

Definition of feed rates finishing facemills MT200SÐåêîìåíäóåìûå ðåæèìû ðåçàíèÿ ôðåç äëÿ ÷èñòîâîé îáðàáîòêè MT200S

Nominal cutting data for long edge milling cutter, endmills and facemillsfor aluminiumÐåêîìåíäóåìûå ðåæèìû ðåçàíèÿ ôðåç äëÿ âûñîêîñêîðîñòíîéîáðàáîòêè àëþìèíèåâûõ ñïëàâîâ

mm/tooth / ìì/çóá

If in designs at once used together different inserts, so that cutting data are fixed on inserts with the slighest of the cutting data and feed.Åñëè â êîíñòðóêöèè èñïîëüçóþòñÿ îäíîâðåìåííî ðàçëè÷íûå ïëàñòèíû, òî ðåæèìû ðåçàíèÿ íàçíà÷àþòñÿ â ñîîòâåòñòâèè ñ ïëàñòèíîé ñíàèìåíüøèìè çíà÷åíèÿìè ñêîðîñòåé ðåçàíèÿ è ïîäà÷.

Insert typeÒèï ïëàñòèíû Cutting speed

vc (m/min)Ñêîðîñòü ðåçàíèÿ

vc (ì/ìèí)

Cutting speed vc (m/min)

Ñêîðîñòü ðåçàíèÿvc (ì/ìèí)







Material cross reference listÑðàâíèòåëüíàÿ òàáëèöà îáðàáàòûâàåìûõ ìàòåðèàëîâ

VDI 3323

mckc1.1

1350 0.21

ISO 513 ÃÎÑÒ P BS AISI/SAE W.-Nr. UNFAFNORDINNon-alloy steel / Íåëåãèðîâàííàÿ ñòàëü

Low -alloy steel / Íèçêîëåãèðîâàííàÿ ñòàëü

1F.111/ C15K11SMnPb28C15/ Ck151.0401/ 1.11411015080M151350 0.21 1F.112CC20C221.04021020050A201350 0.21 111SMn28S2509SMn281.07151213230M071350 0.21 111SMnPb28S250Pb9SMnPb281.071812L131350 0.21 110SPb2010PbF210SPb201.07221350 0.21 112SMn35S3009SMn361.07361215240M071350 0.21 112SMnP35S300Pb9SMnPb361.073712L141350 0.21 1Ck251.115810251500 0.22 220M528Mn61.11701330150M281525 0.22 2/3F210G35MF435S201.07261140212M361525 0.22 2/3F.113CC35C351.05011035060A351525 0.22 2/3F.114CC45C451.05031045080M461525 0.22 2/335M540Mn41.11571039150M361525 0.22 2/336Mn540M536Mn51.116713351525 0.22 2/3XC38TSCf351.11831035060A351525 0.22 2/3C45KXC42Ck451.11911045080M461525 0.22 2/3XC48TSCf531.12131050060A521675 0.24 3C55KXC55C55/ Ck551.0535/ 1.12031055070M551675 0.24 3CC55C601.06011060080A621675 0.24 3XC60Ck601.12211060080A62

1675 0.24 6/7F.131100C6100Cr61.350552100534A991675 0.24 6/716Mo3150001.5415ASTM A204Gr.A1501-2401675 0.24 6/716Mo516Mo51.542345201503-245-4201675 0.24 6/715Ni616N614Ni61.5622ASTM A350LF51675 0.24 6/715NiCr1114NC1114NiCr101.573234151675 0.24 6/712NC1514NiCr141.57523415:3310655M13;1675 0.24 6/714NiCrMo1318NCD617CrNiMo61.6587820A161675 0.24 6/716MnCr516MC516MnCr51.71315115(527M20)1675 0.24 6/712CrMo412CD415CrMo51.72621675 0.24 6/714CrMo4515CD3.513CrMo4 41.7335ASTM A1821501-620Gr271675 0.24 6/7TU.H12CD9,1010CrMo9101.7380ASTM A1821501-6221675 0.24 6/713MoCrV614MoV6 31.77151503-660-4401725 0.24 6/820NiCrMo220NCD221NiCrMo221.65238620805M201725 0.24 6/812C315Cr31.70155015523M151725 0.24 6/835Cr432C434Cr41.70335132530A321725 0.24 6/855Cr325CD425CrMo41.721841301717CDS1101800 0.24 3/935NC636NiCr61.57103135640A351775 0.24 6/956Si755S755Si71.09049255250A531775 0.24 6/960SiCr860SC760SiCr71.096192621775 0.24 6/935NiCrMo440NCD336CrNiMo41.65119840816M401775 0.24 6/940NiCrMo240NiCrMo221.65468740311-Type 71775 0.24 6/935NCD635CrNiMo61.65824340817M401775 0.24 6/942Cr442C441Cr41.70355140530M401775 0.24 6/955C355Cr31.71765155527A601775 0.24 6/934CrMo435CD434CrMo41.72204137:4135708A371775 0.24 6/942CrMo442CD4TS41CrMo41.72234140,4142708M401775 0.24 6/942CrMo442CD442CrMo41.72254140708M401775 0.24 6/9F.124.A30CD1232CrMo121.7361722M241775 0.24 6/951CrV450CV450CrV41.81596150735A501775 0.24 6/941CrAIMo740CAD6,1241CrAIMo71.8509905M391775 0.24 6/939CrMoV13 91.8523897M391775 0.24 6/9100Cr6Y100C6100Cr61.2067L3BL31775 0.24 6/9105WCr5105WC13105WCr61.24191775 0.24 6/9 F.520.S55NCDV7 55NiCrMoV61.2713 L61775 0.24 6/9 45WCrSi845WCrV71.2542SIBS1

15Mo3

P

Country / Ñòðàíà

Standard / Ñòàíäàðò

ÂåëèêîáðèòàíèÿGreat Britain

ÐîññèÿRussian

ÑØÀUSA

ÃåðìàíèÿGermany

ÔðàíöèÿFrance

ÈñïàíèÿSpain

Ãðóïïà

îáðàáàò.Gruppen.

1520

A12

2535Ã2A303545

35ÃË

4550556060Ã

40Ã

ØÕ1515ÍÌ

15ÃÍË12ÕÍ3À20ÕÍ4ÔÀ18Õ2Í4ÂÀ18XÃ15ÕÌ12XM12Õ2ÌÔÀ12Õ1ÌÔ20XÃHM15Õ35Õ20ÕÌ35ÕÍ2ÌË55Ñ260Ñ240ÕÍ2ÌÀ

38Õ2Í2ÌÀ40X50ÕÃÀ35ÕÌ38ÕÌÀ40ÕÍ2ÌÀ30Õ3ÂÀ50ÕÔÀ38ÕÌÞÀ40Õ5ÌÔ9Õ2XBÃ5XHM5ÕÂ2Ñ



S44600

349S54

VDI 3323

mckc1.1

ISO 513 BS AISI/SAE W.-Nr. UNFAFNORDINHigh-alloy steel / Âûñîêîëåãèðîâàííàÿ ñòàëü

2450 0.23 10/11XBNi09X8Ni91.5662ASTM A3531501-509;5102450 0.23 10/11Z18N512Ni191.568025151675 0.24 10/1114NiCrMo13114NiCrMo1341.66572450 0.23 10/11X210Cr12Z200C12X210Cr121.20802450 0.23 10/11X100CfMoV5Z100CDV5X100CrMoV511.2363A2BA2

2450 0.23 10/11X40CrMoV5Z40CDV5X40CrMoV511.2344H13

2450 0.23 10/11X30WCrV9 31.2581H212450 0.23 10/11 Z45CS9 X45GrSi93 1.4818HW3401 S452450 0.23 10/11HS6-5-2-5Z85WDKCVS 6-5-2-5 1.32432450 0.23 10/11HS18-1-1-5Z80WKCVS 18-1-2-51.32552450 0.23 10/11HS6-5-2Z85WDCVS 6-5-21.33432450 0.23 10/11Z100WCWVS 2-9-21.33482450 0.23 10/11HS18-0-1S 18-0-1 1.33552450 0.23 10/11X165CrMoV 121.26012450 0.23 10/11X210CrW12X210CrW121.24363300 0.24 11Z120M12G-X120Mn121.3401Z1201VU2

1875 0.21 12/13F.3113Z8C17X8Cr171.4016430430S171875 0.21 12/13F.3405Z40CM1.4034420S451875 0.21 12/13X6CrAl131.4002405405S171875 0.21 12/13Z20C131.40214201875 0.21 12/13F.3427Z15CNi6.02X22CrNi171.40574311875 0.21 12/13Z10CF17X12CrMoS171.4104430F1875 0.21 12/13Z8CD17.01X6CrMo171.4113434S171875 0.21 12/13Z4CND13.4MX5CrNi13 41.4313425C111875 0.21 12/13F.311Z10C13X10CrAl131.47241875 0.21 12/13F.3113Z10CAS18X10CrAl181.4742430430S151875 0.21 12/13F.320BZ80CSN20.02X80CrNiSi201.4747HNV6443S651875 0.21 12/13X10CrAl241.47621875 0.21 12/13Z52CMN21.09X53CrMnNiN2191.4871EV8

X46Cr13

P1875 0.21 12/13F.3110Z6C13X7Cr131.4000403403S171875 0.21 12/13F.8401X7Cr141.40011875 0.21 12/13F.3401Z10C14X10G131.4006410410S21

832M13BD3

BH13

BH21

D3

Z30WCV9 X30WCrV9 F322

HS2-9-2

X160CrMoV12

X120Mn12

Stainless ferritic/martensitic and austenitic steel / Íåðæàâåþùàÿ ôåððèòíî/ìàðòåíñèòíàÿ è àóñòåíèòíàÿ ñòàëü2150 0.2 14.1Z6CNT18.10X10CrNiTi1891.4541321321S122150 0.2 14.1

F.3553Z2 CNDU 25.20X1 NiCrMoCu25 20 51.4539N08904904S13, 904S14,

URANUS B6904S922150 0.2 14.1Z2 CND25.22 AzX1CrNiMoN 25 22 21.4465310MoLN, N08310,

2150 0.2 14.1CLI UREA 25.22.2S31050

Z2CND17.12X2CrNiMo1812,1.4404,316L316S13X2CrNiMo18 14 31.4435

2150 0.2 14.1Z2CN18-101.4306304LZ1NCDU31-27-03

X2CrNi19111.4563N08028

Z6CN18.091.4301304304S151.4550

2150 0.2 14.1F.3552

Z8CNA17-07X7 CrNiAl 17 71.456817-7PH316S1112150 0.2 14.1F.3535Z6NDT17.12,X10CrNiMoTi1810,1.4571,316TI, 318320S17

2150 0.2 14.1Z6CNDNb1713BX10CrNiMoNb18121.4583318

Z12CN25 20X12CrNi25 211.4845310S2150 0.2 14.1Z10CNF 18.09,X12CrNiS188,1.4305,301, 303303S21

F.3517Z12CN17.07X12CrNi1771.4310

310S24

2150 0.2 14.11.4840

309S24

2150 0.2 14.11.4746

420S37431 S29

403S17

434

446

405

Z8CA12

Z10CAS24

F.3117

M

Stainless ferritic and martensitic steel / Íåðæàâåþùàÿ ôåððèòíàÿ è ìàðòåíñèòíàÿ ñòàëü

S44600 2150 0.2 14.1X18 CrN281.47492150 0.2 14.1Z10CNS25.20

X1 NiCrMoCuN31 27 4X6CrNi189

X10CrNiNb189

G-X15 CrNi 25 20

347S17

304S11

347 Z6CNNb18.10

F.3508,F.331

F.35512150 0.2 14.12150 0.2 14.12150 0.2 14.1

ÃÎÑÒ P

Country / ÑòðàíàÂåëèêîáðèòàíèÿ

Great BritainÐîññèÿRussian

ÑØÀUSA



ÈñïàíèÿSpain

Ãðóïïà


X12

3X2B8Ô40Õ9S2P6Ì5Ê5Ð18Ê5Ô2Ð6Ì5

Ð18

Õ12ÂÌ110Ã13Ë

12X1740X13

20X1320X17H1208Õ18Ò

10Õ13ÑÞ15Õ18ÑÞ95Õ18

55Õ20Ã9ÀÍ4

15ÃÍ4Ì18Õ2Í4ÌÀ

Õ6ÂÔ

4Õ5ÌÔ1Ñ

X12ÌÔ

08Õ13

12X13

X18H10T02X18H25M4C3

02X25H22AM2

03Õ17Í14Ì3

09Õ17Í7Þ110Õ17Í13Ì2Ò

12Õ18Í9

15X23H18Ë15X25T15X28

03Õ18Í1106ÕÍ28ÌÄÒ08Õ18Í1008X18H12B

10X23H18

20Õ23Í13



M

Aluminium wrought alloys / Àëþìèíèåâûå äåôîðìèðóåìûå ñïëàâû

VDI 3323

mckc1.1

1150 0.2

ISO 513 BS AISI/SAE W.-Nr. UNFAFNORDIN

Grey cast iron / Ñåðûé ÷óãóí

Malleable cast iron / Êîâêèé ÷óãóí

15Ft10DGG100.6010No 20 B1150 0.2 15GG150.6015No 25 BGrade 1501150 0.2 15Ft20DGG200.6020No 30 B1250 0.24 15/16GG250.60251350 0.28 16FT30DGG300.60301350 0.28 16 Ft35D GG350.6035No 50 BGrade 3501350 0.28 16 Ft40D GG400.6040 No 55 B

K

Grade 260Grade 300

Grade 400

No 45 B

Nodular cast iron / Âûñîêîïðî÷íûé ÷óãóí1225 0.25 17 FCS 400-12GGG400.7040SNG 420/12 60-40-181225 0.25 17GGG 35.30.70331225 0.25 17FGS 370-17GGG 40.30.7043SNG 370/171350 0.28 18FGS 500-7GGG 500.7050SNG 500/7 80-55-061350 0.28 18FGS 600-3GGG 600.7060SNG 600/31350 0.28 18 FGS 700-2GGG 700.7070SNG 700/2 100-70-03

1225 0.25 19MN 35-10GTS-350.8135B 340/12 325101420 0.3 20GTS-450.8145P 440/7 400101420 0.3 20MP 50-5GTS-550.8155P 510/4 500051420 0.3 20MP 60-3GTS-650.8165P 570/3 70003

700 0.25 21

N

Grade 220No 35 B

Ft15D

Ft25D

700 0.25 22

AA6003, AA6007,AA6351

6082

AA3003, AA3009,

Al99.98R

5754, AlMg3,

AA5254, AA5654,

700 0.25 22

3003, A93003,

Al99.5

5154A, A95154,A95754, AA5154,

5154, A-G3M,

AlMg1SiCu6061

3.0205 700 0.25 21

AA3011, AA3103,AA3107, AA3303,

AA3307

AA5754, AlMg3.5AA7076

6061, 6151,A96010, A96070,A96151, AA6009,AA6011, AA6013,AA6061, AA6070,AA6151, AA6351

1050, 1055,1060, 1065,1250, 1350

5154A,

1350, A96351, AlMgSi1 A-SGM0.7 6351

3003, AlMn1, A-M1 3003, Al-1Mn3103

5154A

AlMnCu700 0.25 21

S-AlMg3,SG-AlMg3

700 0.25 21AlMg3, AlMg3.5 Al-3Mg

700 0.25 22A-GSUS 6351

2150 0.2 14.1Z15CNS25-20X15CrNiSi25201.4841S31000, S31400,310, 310S24,2150 0.2 14.1314, SIRIUS 310,J24202314S252150 0.2 14.14841, SIRIUS 3142150 0.2 14.1G-X40 CrNiSi 25 121.4837J93503, J94003,309C302150 0.2 14.1J940132150 0.2 14.1Z6CND18-12-03X5CrNiMo17 13 31.4436316304S11-2150 0.2 14.1Z2CND18.15X2CrNiMo18 161.4438317L317S12-2150 0.2 14.2Z3CND25-07X3 GrNiMo 27 51.4460S31200, S329002150 0.2 14.2GX2CrNiMoN25-7-3X2 GrNiMoSi 19 51.4417S315003RE60-2150 0.2 14.2Z2CND22-05-03X2 GrNiMoN 22 5 31.4462-2150 0.2 14.2Z20CNS25.04X20 GrNiSi 25 41.4821-2150 0.2 14.21.4823- G-X40CrNiSi27 4

ÃÎÑÒ P




ÐîññèÿRussian

ÑØÀUSA



ÈñïàíèÿSpain

Ãðóïïà


Ñ÷10

Ñ÷30

Ñ÷20Ñ÷25

Ñ÷35Ñ÷40

Â÷42-12

Â÷50-2Â÷60-2Â÷70-2

Ê÷35-10Ê÷45-6Ê÷55-4Ê÷60-3

1350

Ñ÷15

1420

1933

ÀÄ0

1400 (1401,3000)

1530

ÀB

20X23H18,(20X25H20C2)

40X24H1CË

12X25H5ÒÌÔË



700 0.25 22

N

VDI 3323

mckc1.1


A96061, A96205, 6061, A-GSUCA96262

700 0.25 22

6061, HB20,

A92618, AA2018,AA2218, AA2618

700 0.25 22358.0, A92014, 2014, AlCu4SiMg

5051, 5052,

2014AA2014, AA2214 AlCuSiMn

700 0.25 212L55, 5251 A95052, AA5051, 5052, 5251,

2014A

AA5151, AA5251,AA5252, AA5351,AA5352, AA5454,

5052, Al-2Mg

700 0.25 21

5056, 5056A,

A95086, AA5082, 5086, AlMg4.5Mn 5086, A-G4MCAA5083, AA5086

700 0.25 21A95056, AA5019,AA5056, AA5356,

3.3315

5086, Al-4Mg

AA5456, AA5556AlMg6 AlMg5MnA95456, A95556 700 0.25 21

AlZnMgCu1.5 A-Z5GU

Al-6Mg

C77S, M75S AA7075, AA7175,AA7475

700 0.25 22

AlMg1SiCuHE20, HG20,

L1176061 A-SGM0.3

A03570, A444.0

AA5552, AA5652

A56S, NB6,NG6, NR6

NG61

AlMg2, AlMg2.5,AlMg2Mn0.3

505203, A-G2.5C,A-G2M

700 0.25 22700 0.25 22

AlMg4, AlMg4Mn5019, AlMg5

700 0.25 22700 0.25 22

AA7049700 0.25 22700 0.25 22A91110, A92017,

AA1110, AA2014,AA2017

700 0.25 22A92024, A92124,

700 0.25 23

700 0.25 24700 0.25 25A04132, A94047,

A413.0, B413.0,B413.1

700 0.25 24360.0, A03600,

Aluminium cast alloys / Àëþìèíèåâûå ëèòûå ñïëàâû

AlCu4MgSi 1110, 131050, Al-4CuSiMgAlCuMg1, A-U4SGAlCuSiMn

2024, AlCuMg2 A-U 4G1 20243.1325

AA2024, AA2124

LM21AlSi12

AlSi12FeLM20, LM6

3.25513.2581

3.2381

G-AlSi6Cu4GK-AlSi12, AlSi12, A-S12, A-S13, Al-12SiFe

G-AlSi12 AlSi12

G-AlSi10Mg A-S9GU

Al99.3

700 0.25 226063, A-GS6060, AlMgSi0.56060, 6063,AlMgSi0.8

3.2316

A91030, A91230

6060, 6101,A96005, A96060,

6063, A-GSAA1230

6443, 91E,

700 0.25 21

A96201, A96463,AA6005, AA6017,AA6060, AA6063,

A96063, A96101,HE9, HF9,HG9, HT9

AA6101, AA6105,AA6162, AA6201,AA6301, AA6463,

A360.0700 0.25 24305.0

700 0.25 24A305.0700 0.25 24356, A03560700 0.25 24356, A03560

700 0.25 23

LM16

LM25 3.2371

G-AlSi5Mg Al-5SiCuMgGK-AlSi5MgWa

AlSi7MgG-AlSi7Mg

AlCu4Ti

2024

ÃÎÑÒ P




ÐîññèÿRussian

ÑØÀUSA



ÈñïàíèÿSpain

Ãðóïïà


ÀÄ33 (1330,

ÀK4-1

AMã2 (1520)

AMã4 (1540,

AMã5 (1550,1556)

AK8 (1380)

B95 (1950)

B96ö ï÷

1340)

AK6AK7

1541)

AMã6 (1560)B93

ÂÄ19Ä1 (1110)

Ä16 (1160)

Ä19

ÀK5M4ÀË2

ÀË4

ÀÄ31 (1310,

ÀÄ1

1320)

ÀË5

ÀË5-1ÀË9ÀË9-1

ÀË19



N

VDI 3323

mckc1.1


700 0.27 262.0375 CuZn36Pb3

S

2600 0.24 31X10 NiCrAlTi 32 201.4876,NA15, NA15H

Copper alloys / Ìåäíûå ñïëàâû

Heat resistant alloys / Æàðîïðî÷íûå ñïëàâû

700 0.25 23700 0.25 23A07070700 0.25 24520, A05200700 0.25 23A03360

LM10LN13

707G-AlMg10

AlSi12CuNiMg A-Si12UGN700 0.25 24A03280700 0.25 24358.0700 0.25 24700 0.25 24A380.0, A380.1

3.32613.2163

G-AlMg5SiG-AlSi9Cu3

INCOLOY 800, SIRIUS 800,1.4958,N08332, N08800, Z10 NC32-21,1.4959N08810, RA330TX Z8 NC 33-21

2600 0.24 31X12 NiCrSi 36 161.4864- 37/18, NA17 INCOLOY DS, Z20 NCS 33-16,N08830 Z12 NCS 35-16

2600 0.24 31G-X40NiCrSi1.4865- 330C11, 331C40 N08002, N08004N08030, N08005

2600 0.24 31X1 NiCrMoCuN 31 27 41.456308028 Z2 NCDU 31-27,URANUS B28

3300 0.24 33NiCr21Fe18Mo2.4603- 5390A, N06002, NC22FeDHASTELLOY G-30

3300 0.24 33NiCr22Mo9Nb2.4856- INCONEL 625, 5666, NC22FeDNbN06625, N26625

3300 0.24 33 NiCr21Mo2.4858NA14, NA16 INCONEL 825,N08825

3300 0.24 33 NiCr20TiAl2.46312R201, NA20 NIMONIC 80, HEV5, NC20TAN07080

3300 0.24 33Nicrofer 7216INCONEL 6003300 0.24 33 NiFe35Cr14MoTi2.4662NIMONIC 901 ZSNCDT423300 0.24 35 NiCr15Fe7TiAl2.4669- INCONEL X-750, NC15 TNb A,

688, N07750 NC15 Fe7TA3300 0.24 34S-NiCr13A16MoNb2.4670- IN-713, N07713 NC12AD3300 0.24 34 NiCr19Fe19NbMo2.4668- INCONEL 718, NC19 Fe Nb,

XEV-1, N07718 NC20K143300 0.24 34 NiCu30AI2.4375- 3072-76, NA18 4676A, N05500, NC19eNB,

MONEL K-500 NU30 AT3300 0.24 34NiCr19Co11MoTi2.4973- AMS 5399 NC19KDT3300 0.24 34 NiCo15Cr10MoAITi2.4674-3300 0.24 35 NiCr16Fe7TiAl2.4694INCONEL 7513300 0.24 33G-NiMo32.4810- ANC15 HASTELLOY C(B) Ni-Mo28

CoCr20W15Ni2.4964Stellite No. 25 KC20WN

-

- HR240 3300 0.24 35

700 0.27 26700 0.27 27CuZn38Sn1

700 0.27 27CuZn40Mn2

700 0.27 272.0321 CuZn37

700 0.27 272.0265 CuZn30

700 0.27 272.0240 CuZn15

700 0.27 282.0966 CuAl10Ni5Fe4

700 0.27 28CuSn6

700 0.27 28CuSn8

700 0.27 28

C35330, C36000CZ124 CuZn36Pb3C35300, C35600CZ119C46200, C46400CZ112

C67410C27200CZ108 CuZn36, CuZn37C26000CZ106 CuZn30C23000CZ102 CuZn15C63000Ca104 U-A10N

C51900, C51980C11, PB103 CuSn6PC52100 CuSn8, CuSn8PC54400 CuSn4Zn4Pb5

NA14

ÃÎÑÒ P




ÐîññèÿRussian

ÑØÀUSA



ÈñïàíèÿSpain

Ãðóïïà


ËÑ60-2

ÕÍ32Ò

ÀË22ÀË24ÀË27ÀË30ÀË32ÀË34ÀMã4Ê1,5ÌÂÀË8

-

-

ÝÊ77

-

-

ÕÍ38ÂÒ

ÕÍ77ÒÞÐ

ÕÍ78T

-

-

--

ÕÍ73MÁÒÞ-ÂÄ-

-

-

ËÑ63-3ËO62-1ËÌö58-2Ë63Ë70Ë85ÁðAÆÍ10-4-4ÁðÎÔ6,5-0,15ÁðÎÔ7-0,2ÁðÎÖÑ 4-4-4



VDI 3323

mckc1.1


S

2110 0.22 37BT3-1

Titanium alloys / Òèòàíîâûå ñïëàâû

2110 0.22T-A5ETiAl5Sn2.53.7115BT5-1 BS TA.14, R54520 37BS TA.15, 5Al-2.5SnBS TA.16,

L7101

BS TA.17,2110 0.22 37T-A6VTiAl6V43.7165BT6 BS 2TA.11, AMS R56400,

Ti-6Al-4VBS 2TA.12, AMS R56407,BS 2TA.13, 6Al-4V, ERTi-5,BS TA.56, F467, F468BS TA.59,

2110 0.22 37BT18y2110 0.22 37BT202417 0.24 37BT222417 0.23 37BT232440 0.23 37BT25

2110 0.22 36BT1-00 T-35Ti1, Ti1Pd3.70252TA.1, 2TA.4 R50250, R52400 L7021

ÃÎÑÒ P




ÐîññèÿRussian

ÑØÀUSA



ÈñïàíèÿSpain

Ãðóïïà




Remedy:*increase cutting speed;*use coated hardmetals or cermets;*select positive cutting edge geometry;*use cutting fluid.

Remedy:*select tougher grade;*use insert with stronger cutting edge geometry;*reduce feed when starting the cut. In the case of damage due to chip impact:*vary feed;*change chipbreaker geometry;*change cutting edge angle.

Appearance of wear during millingÂèäû èçíîñà è ìåðîïðèÿòèÿ ïî åãî ñíèæåíèþFlank wearGeneral criterion for end of tool life characterized by anadmissible amount of flank wear.Figures usually relate to a tool life of T=15 min.

Remedy:*select more wear-resistant grade;*increase feed if possible;*reduce cutting speed.

Notch wear

Occurs locally in the area of the primary cutting edgewhere it contacts the workpiece surface. Caused byhard surface layers and work-hardened burrs,especially on stainless austenitic steels.Danger of breakage!

Remedy:*strengthen cutting edge;*select smaller cutting edge angle (45°);*reduce feed.

Edge chippingMinor chipping along the cutting edge, usually accompaniedby flank wear and therefore not always identifiable.

Danger of breakage!Edge chipping outside the cutting area is theresult of chip impact due to unfavourable chip removal.

Built-up edgesEdge build-up occurs on the rake fase as a result of workmaterial welding together with the cutting material,especially when cutting difficult-to-machine materials.From time to time the built-up edge will break off andmay cause damage to the cutting edge.Built-up edgesresult in poor surfase finishing.

Thermal cracksSmall cracks running across the cutting edge, caused bythermal shock loads in interrupted cutting operations,particularly in milling.Danger of breakage!

Èçíîñ ïî çàäíåé ïîâåðõíîñòè (íîðìàëüíûé èçíîñ) Äîïóñòèìàÿ âåëè÷èíà èçíîñà ïî çàäíåé ïîâåðõíîñòè ÿâëÿåòñÿêðèòåðèåì íîðìàëüíîãî èçíîñà. Îáû÷íî äîïóñòèìîå çíà÷åíèåýòîãî êðèòåðèÿ óñòàíàâëèâàåòñÿ äëÿ ïåðèîäà ñòîéêîñòè 15 ìèí.

Ìåðîïðèÿòèÿ ïðè óâåëè÷åííîì èçíîñå:*âûáðàòü áîëåå èçíîñîñòîéêèé òâåðäûé ñïëàâ;*åñëè âîçìîæíî, ïîâûñèòü ïîäà÷ó;*óìåíüøèòü ñêîðîñòü ðåçàíèÿ.

Ëîêàëüíûé èçíîñ â âèäå êàíàâêè, ðàñïîëîæåííîéïîïåðåê ðåæóùåé êðîìêè Âîçíèêàåò íà ðåæóùåé êðîìêå â çîíå, êîíòàêòèðóþùåé ïðèðåçàíèè íåïîñðåäñòâåííî ñ ïîâåðõíîñòüþ îáðàáàòûâàåìîéäåòàëè. Ïðè÷èíîé ÿâëÿåòñÿ òâåðäûé ïîâåðõíîñòíûé ñëîé,íàïðèìåð îêàëèíà, èëè õîëîäíîóïðî÷íÿåìûé çàóñåíåö, îñîáåííîïðè îáðàáîòêå íåðæàâåþùåé àóñòåíèòíîé ñòàëè.Îïàñíîñòü ïîëîìêè ïëàñòèíû!

Ìåðîïðèÿòèÿ:*óïðî÷íèòü ðåæóùóþ êðîìêó;*ïðèìåíèòü ôðåçó ñ ìåíüøèì ãëàâíûì óãëîì â ïëàíå (45°);*óìåíüøèòü ïîäà÷ó.

Ìåðîïðèÿòèÿ:*âûáðàòü áîëåå ïðî÷íûé òâåðäûé ñïëàâ;*ïðèìåíèòü ðåæóùóþ ïëàñòèíó ñ óïðî÷íÿþùåé ôàñêîé;*óìåíüøèòü ïîäà÷ó;Ïðè ïîâðåæäåíèè ñõîäÿùåé ñòðóæêîé:*èçìåíèòü ïîäà÷ó;*ïðèìåíèòü ïëàñòèíó ñ äðóãîé ôîðìîé ïåðåäíåéïîâåðõíîñòè;*ïîìåíÿòü ãëàâíûé óãîë â ïëàíå.

Âûêðàøèâàíèå ðåæóùåé êðîìêèÌåëêîå âûêðàøèâàíèå âäîëü ðåæóùåé êðîìêè â áîëüøèíñòâåñëó÷àåâ íàõîäÿòñÿ â çîíå èçíîñà ïî çàäíåé ïîâåðõíîñòè è íåâñåãäà èäåíòèôèöèðóåòñÿ êàê âûêðàøèâàíèå.Îïàñíîñòü ïîëîìêè ïëàñòèíû!Âûêðàøèâàíèå ðåæóùåé êðîìêè çà çîíîé ðåçàíèÿ âîçíèêàåòïîä äåéñòâèåì óäàðîâ ñõîäÿùåé ñòðóæêè ïðè íåóäîâëåòâî-ðèòåëüíîì ñòðóæêîîòâîäå.

Ìåðîïðèÿòèÿ:*ïîâûñèòü ñêîðîñòü ðåçàíèÿ;*ïðèìåíèòü òâåðäûé ñïëàâ ñ ïîêðûòèåì èëèáåçâîëôðàìîâûé òâåðäûé ñïëàâ;*âûáðàòü áîëåå ïîëîæèòåëüíóþ ãåîìåòðèþ ðåæóùåé ÷àñòè;*ïðèìåíèòü ñìàçûâàþùå-îõëàæäàþùóþ æèäêîñòü.

Íàðîñò íà ïåðåäíåé ïîâåðõíîñòèÍàðîñò íà ïåðåäíåé ïîâåðõíîñòè âîçíèêàåò â ðåçóëüòàòåñõâàòûâàíèÿ ÷àñòèö îáðàáàòûâàåìîãî ìàòåðèàëà ñ ïåðåäíåéïîâåðõíîñòüþ ïëàñòèíû, îñîáåííî ïðè ðåçàíèè òðóäíî-îáðàáàòûâàåìûõ ìàòåðèàëîâ. Âðåìÿ îò âðåìåíè íàðîñòîòðûâàåòñÿ, ÷òî ìîæåò ïðèâîäèòü ê ïîâðåæäåíèþ ðåæóùåé êðîìêè.Êðîìå ýòîãî íàðîñò ìîæåò ïðèâîäèòü ê óõóäøåíèþ êà÷åñòâàîáðàáàòûâàåìîé ïîâåðõíîñòè.

Ãðåáåøêîâûå òðåùèíûÌåëêèå òðåùèíû, ïðîõîäÿùèå ïåðïåíäèêóëÿðíî ÷åðåç ðåæóùóþêðîìêó, ÿâëÿþòñÿ ðåçóëüòàòîì ðåçêèõ ïåðåïàäîâ òåìïåðàòóðû ïðèïðåðûâèñòîì ðåçàíèè, ÷åì õàðàêòåðíî ôðåçåðîâàíèå.Îïàñíîñòü ïîëîìêè ïëàñòèíû!

Remedy:*use grade with greater resistance tothermal shock;*check use of cutting fluid; cutting fluidshould not generally be used for milling,except aluminium and titanium alloys andhightemperature materials;*use compressed air to remove chips in slotmill ing.

Ìåðîïðèÿòèÿ:*ïðèìåíèòü òâåðäûé ñïëàâ áîëåå óñòîé÷èâûé ê ïåðåìåííûìòåìïåðàòóðíûì íàïðÿæåíèÿì;*îòêàçàòüñÿ îò èñïîëüçîâàíèÿñìàçûâàþùå-îõëàæäàþùåé æèäêîñòè êðîìå ñëó÷àåâ îáðàáîòêèàëþìèíèåâûõ è òèòàíîâûõ ñïëàâîâ, æàðîïðî÷íûõ ìàòåðèàëîâ;*äëÿ âûâîäà ñòðóæêè èç çîíû ðåçàíèÿ ïðè ôðåçåðîâàíèè ïàçîâïðèìåíÿòü ñæàòûé âîçäóõ.



Mounting dimensions and tool shanks for milling toolsÏðèñîåäèíèòåëüíûå ðàçìåðû ôðåç

d

d1

t

Hb L

d2

D

dt

D

d1

L

H

b

D1

td

L

Hb

d2

d3d1D

D1D2

dt

L

H

bL1

d1 d3d5

d2d4

d5=26D2=177,8 d4=18

Mounting dimensions based for facemills and square shoulder facemills, mmÏðèñîåäèíèòåëüíûå ðàçìåðû òîðöîâûõ ôðåç, ìì

t H11d2

mind1

minL

minb H12

HdD

32

50 63

80*

100*

125*

16 40 8,4 5,6 19 13,5 8,4

22 40 10,4 6,3 20 18 11

27 50 12,4 7 22 20 13

32 50 14,4 8 25 27 17

40 63 16,4 9 29 32 21

dst

32

52

62

72

40 42

t H11d1

min

Lmin

b H12HdD

80 27 50 12,4 7 22 38

100 32 50 14,4 8 25 45

125 40 63 16,4 9 29 56

dst

52

62 72

t H11 d3min

d1min

b H12 LdD

160 40 16,4 9+0,15 31 56 20 200

60 25,7 14+0,18 32 70 26 250

d2min

14

18

D1

66,7

101,6

H

63

63

dst

90 140

170

t H11 d3

min

d1

min

b H12 LdD

315

400 60 25,7 14+0,18 32 70 32

500

d2

min

22

D1

101,6

H

80

dst

220

240

dst

dst

dst

dst

D

L1=32

Form AÔîðìà A

Form BÔîðìà B

Form CÔîðìà C

Form DÔîðìà D

* For mills with internal coolant supply* Äëÿ ôðåç ñ âíóòðåííèì ïîäâîäîì ÑÎÆ

40



Mounting dimensions based for slitting cutters, side and facemills with indexable inserts, mmÏðèñîåäèíèòåëüíûå ðàçìåðû äèñêîâûõ ôðåç, ìì

t H11 d1minm m

Lminm m

b H12HdD

100 27 34 12,4 7 22 38

125 32 38 14,4 8 25 45

dst

48

58

m m m m m m m m m m m m

160 40 43 16,4 9 29 56 70

t H11 d1minb H12 LdD

200 40 16,4 9 31 88

d2minm m14

D1

66,7

H

47

dst

96m m m m m m m m m m m m m m m mm m

t H11 d3d1b H12 LdD

25060 25,7 14 32 70 32

d2

22

D1

101,6

H

50

dst

130

m mm m m m m m m m m m m m m mm m m mm m

315

t H11d2mind1minLminb H12

HdD

100*125*

27 40 12,4 7 22 20 1332 50 14,4 8 25 27 17

dst

48 70

m mm m m mm m m m m mm mm mm m80 22 40 10,4 6,3 20 18 11 40

160* 40 50 16,4 9 29 32 21 90

D

D1d

H

t

b

L

d1d2

dst

dstdt

L

H

b

d1D

dst

D1

H

Dd1

d2

d3

b

td

L

dstdt

bL

H

Dd1d2

Form BÔîðìà B

Form CÔîðìà C

Form DÔîðìà D

Form AÔîðìà A



LL1

45ob

h d

ax45o

L

L1

ax45oh

b45o

b1

b1 a+2

L10

Lbhd

-1000h11h6

8

10 12

16

20

25

6,6 5,5 36 18 0,8

14,2 10 48 24 1,6

18,2 11 50 25 2,0

23,0 12 17,0 56 32 2,0

+0,05 +1

8,4 7 40 20 1,0

10,4 8 45 22,5 1,2

32 30,0 14 19,0 60 36 2,0

40 38,0 14 19,0 70 40 2,0

50 47,8 18 23,0 80 45 2,0

63 60,8 18 23,0 90 50 2,0

Lax45o

d

aLd

0h6

8

10 12

16

20

25

36 0,8

48 1,6

50 2,0

56 2,0

+2

40 1,0

45 1,2

32 60 2,0

40 70 2,0

50 80 2,0

63 90 2,0

d

Tool shanks for endmills and long edge endmills, mmÏðèñîåäèíèòåëüíûå ðàçìåðû êîíöåâûõ ôðåç, ìì

W - Straight shank with drive flat DIN 1835 B öèëèíäðè÷åñêèé õâîñòîâèê ñ ëûñêàìè òèïà «Weldon» DIN 1835 B

Z - Straight shank DIN 1835 A öèëèíäðè÷åñêèé õâîñòîâèê DIN 1835 A



N - Straight shank with sloping clamping surface (Whistle Notch DIN 1835E)Õâîñòîâèê - öèëèíäðè÷åñêèé ñ íàêëîííîé ëûñêîé òèïà Whistle Notch DIN 1835E;

l4 b1r2l5l1h2d

6

8

10

12

16

4,8 36 18 1,2 3,5

10,4 45 22,5 1,2 6

14,2 48 24 1,6 7,6

6,6 36 18 1,2 4,7

8,4 40 20 1,2 5,7

b2

4,8

8,2

10,1

6,1

7,3

h1

5,4

11,2

15

7,2

9,1

25

33

36

25

28

h6 h13+ 2 0

0- 1 min

20 18,2 50 25 1,6 8,4 11,5 19,138

25 23 56 32 1,6 9,3 13,6 24,144

32 30 60 35 1,6 9,9 15,5 31,248

40 38 70 46 1,6 10,5 17,8 39,258

d

h2 h1

l4l5

l1

r 2

2o-30 0

47o-2o

D

L

L1

b

a

d3

L2

d

h

d2d1

d d3d2d1baSK

-0,2

30

4045

50

60

1,6 16,1 M12 17,4 50

3,2 25,7 M24 39,6 97,5

3,2 25,7 M30 60,2 156

H12

1,6 16,1 M16 25,3 63

3,2 19,3 M20 32,4 80

0-0,4

L

68,4

126,8

206,8

93,4

106,8

L1

24

47

59

32

40

L2

16,2

35,3

60

22,5

29

max

h

8

12

16

10

12

+0,15-0,15

+0,2

31,75

69,85

107,95

44,45

57,15

SK - 7/24 taper shank DIN 2080Ìåòðè÷åñêèé êîíóñ 7/24 DIN 2080



b1

b1

L2 L3

b d4

a

d3 d2 D d1

d

60o+15'

L1L

∅ 7

h

h1

b1 d2d1dbaNC

-0,1

30

4045

50

3,2 16,1 31,75 M12 44,3

3,2 25,7 69,85 M24 91,25

H12

3,2 16,1 44,45 M16 56,25

3,2 19,3 57,15 M20 75,25

0-0,5

d3

50

97,5

63,55

82,55

d4

59,3

107,25

72,3

91,35

D

45

80

50

63

max

h

11,1

11,1

11,1

11,1

+0,1-0,1

+0,1

15

30

18,5

24

h1

19,1

19,1

19,1

19,1

0-0,1

L

47,8

101,75

68,4

82,7

0-0,3

L1

24

47

32

40

min.

L2

19

37,7

25

31,3

0-0,4

L3

16,4

35,5

22,8

29,1

0-0,4

0-0,3

0-0,1

+0,05-0,05

NC - 7/24 taper shank DIN 69871 AÌåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ DIN 69871 Ôîðìà A

d5

e2

0…35o

e1

A

e1

A

d5

20o+30'

e2e1NC

-0,1

30

4045

50

21 5

42 7

+0,1

27 5

35 6

d5

4

6

4

5

max

NC…B - 7/24 taper shank with coolant supply over shoulder DIN 69871 BÌåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ ñ öåíòðàëüíîé ïîäà÷åé ÑÎÆ ÷åðåç ôëàíåö DIN 69871 Ôîðìà B



A

A20o+30'

0…35o

d5

d5e2

e1

e1

e2e1NC

-0,1

30

4045

50

21 5

42 7

+0,1

27 5

35 6

d5

4

6

4

5

max

NC…ADB - 7/24 taper shank with central and over shoulder coolant supply DIN 69871 ADBÌåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ ñ öåíòðàëüíîé ïîäà÷åé ÑÎÆ ÷åðåç ôëàíåö èëè ñêâîçíîåîòâåðñòèå â õâîñòîâèêå DIN 69871 Ôîðìà ADB

NC…AD - 7/24 taper shank with central coolant supply DIN 69871 ADÌåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ ñ öåíòðàëüíîé ïîäà÷åé ÑÎÆ ÷åðåç ñêâîçíîå îòâåðñòèåâ õâîñòîâèêå DIN 69871 Ôîðìà AD



BT - 7/24 taper shank to Japan-Norm (MAS BT 403)Ìåòðè÷åñêèé êîíóñ 7/24 äëÿ ñòàíêîâ ñ ×ÏÓ ïî ñòàíäàðòó ßïîíèè (MAS BT 403)

h2 d2d1dba -0,1

40

45

50 3 25,7 69,85 M24 85

H12

2 16,1 44,45 M16 53

3 19,3 57,15 M20 73

0-0,5 d3

100

63

85

d4

119,02

75,68

100,22

Dmax

80

50

63

h

23,2

16,6

21,2

+0,1-0,1

+0,1

31

21

26

h1

38

27

33

0-0,1 L

101,8

65,4

82,8

0-0,3 L1min

45

30

38

L2

35,4

22,6

29,1

0-0,4 d6

25

17

21

0-0,1

+0,05-0,05BT

L2 L2

b d4

a

d3 d2 D d1

d

60o+15'

L1L

∅ 7

h

h1

h2

d6

H...A - Taper Hollow Shank HSK DIN 69893 Form A;Õâîñòîâèê ïîëûé êîíè÷åñêèé òèïà HSK DIN 69893, ôîðìà À;

Dd3 b3 b4b2

d b1

b1

L2 L2o10 0

+0,09

4,6

0+0

,2

f7 -0,1

+0,1

300-30’a

f3 l1

l3

l4

b2 db4b3b1a

63

80

100 10 31,5 20 22 75

6,3 20 16 18 48

8 25 18 20 60

d3

100

63

80

f

29

25

26

Dmax

85

53

67

f3

20

18

18

+0,1-0,1

20

12,5

16

l1

50

32

40

0-0,2 L2

44

26,5

34

0-0,3 l3

10

6

8

l4

15

10

12

H...A H10 H10 H10 h10

A

A B

B

B-B

0-0,1

0-0,2

+0,2 0

+0,2 0



L4aL

L2L3

L1

d3d2d

d1

d2 Lad3d1dMK

0

12

3

4

09,045 9,2 6,4

23,825 24,1 19,8

31,267 31,6 25,9

12,065 12,2 9,4

17,780 18 14,6

L1 L2

-

24

32

16

24

L3

-

33,5

42,5

22

31,5

min

L4

4

7

9

5

5

-

M12

M16

M6

M10

minmaxmax

5 44,399 44,7 35,7 40 52,5 10M20

6 63,348 63,8 53,9 47 61,5 16M24

3,0+1,2

3,5+1,4

5,0+1,4

5,0+1,7

6,5+1,9

6,5+1,9

8,0+2,3

53

86

109

57

69

136

190

50

81

102,5

53,5

64

129,5

182

MK - Morse taper shank with draw-bar thread DIN 228 A Êîíóñ Ìîðçå. DIN 228 A

Disk mills with standard keyway to (type “S”) DIN 138Êðåïëåíèå äèñêîâûõ ôðåç íà öèëèíäðè÷åñêîé îïðàâêå è îñåâîé øïîíêå (èñïîëíåíèå “S”) DIN 138

Disk mills with drive slot to (type “F”) DIN 138Êðåïëåíèå äèñêîâûõ ôðåç íà öèëèíäðè÷åñêîé îïðàâêå è òîðöåâîé øïîíêå (èñïîëíåíèå “F”) DIN 138

r2t2b1d13

1622

2732

3 14,6 +0,1

7 29,8 +0,28 34,8 +0,2

4 17,7 +0,1

6 24,1 +0,2

0,6 -0,2

1,0 -0,31,2 -0,3

0,6 -0,2

1,0 -0,3

C11

40 10 43,5 +0,2 1,2 -0,3

50 12 53,6 +0,2 1,6 -0,360 14 64,2 +0,2 1,6 -0,3

r3t3b3d13

1622

2732

8,4 5

12,4 714,4 8

8,4 5,6

10,4 6,3

1,0 -0,2

1,2 -0,31,6 -0,4

1,0 -0,3

1,2 -0,3

H11

40 16,4 9 2,0 -0,5

50 18,4 10 2,0 -0,560 20,5 11,2 2,0 -0,5

H12

t2

0,5 +0,2

0,8 +0,20,8 +0,2

0,6 +0,2

0,6 +0,2

1,0 +0,3

1,0 +0,31,0 +0,3

X

0,2

0,20,2

0,2

0,2

0,2

0,20,2

b1r2

d

t2

t3

t2x45o

A

AX

r3

b3 d



dh

lh

D21

th

dh90o

l21

l2 l2l2

1

th

1 2 3 4aaaaa

Insert screw dimensions and torque valuesÍîìåíêëàòóðà âèíòîâ êðåïëåíèÿ ÑÌÏ è êàññåò

N

Code key screwÎáîçíà÷åíèå

âèíòà

TypeScrew

Òèïâèíòà

Size screw, mmÐàçìåð âèíòà, ìì

thM1.8-5h1T180460-61 0.3 - 3.86 T6

lh l21 dh D21 l2 aaaaaooooo

60

TorxÐàçìåð

M2.5-5h1T250540-7S3 0.5 3.5 3.0 - 5.2 T740M2.5-5h1T250640-7S4 0.5 4.0 3.0 - 6.2 T740M3-5h4T300490-75 0.3 2.0 5.0 - 4.3 T790M3-5h1T300755-86 0.3 2.9 4.2 7.0 T855

M3.5-5h2T350960-107 0.7 4.7 5.0 3.0 9.2 T1060M3.5-5h2T350755-158 0.5 4.0 5.4 3.0 7.5 T1555M3.5-5h2T350955-159 0.5 5.0 5.4 3.0 9.0 T1555M4-5h1T400860-15S10 0.7 5.0 5.2 - 8.5 T1560M4-5h4T400590-1511 0.3 2.5 6.3 - 5.2 T1590M4-5h1T400655-1512 0.7 4.0 5.8 - 6.5 T1555M4-5h4T400790-1513 0.3 2.5 6.3 - 7.4 T1590M4-5h2T400755-1514 0.7 3.4 5.8 3.5 7.5 T1555M4-5h4T400855-1515 0.3 2.5 6.3 - 8.0 T1590M4-5h2T400955-1516 0.7 4.2 5.8 3.5 9.0 T1555

M4.5-5h1T450855-2017 1.0 4.0 6.6 - 8.0 T2055M4.5-5h2T451155-2018 0.8 4.7 6.6 4.0 11.5 T2055M4.5-5h2T451455-2019 0.8 4.7 6.6 4.0 14.0 T2055M5-5h1T501060-20S20 1 6.0 6.7 - 10.0 T2060M5-5h1T501160-20S21 1 7.0 6.7 - 11.5 T2060M5-5h1T501360-20S22 1 7.0 6.7 - 13.0 T2060M6-6h1T601260-20S23 - T2060M6-6h4T601890-424 0.5 7.0 12.7 6.5 18.0 H4090M6-6h*H602000-5025 - - 10.0 - 20.0 H500M6-6h***H601400-3026 - - M6 - *** H300M6-6h***H601500-3027 - - M6 - *** H300M6-6h***H601600-3028 - - M6 - *** H300M8-6h1T802560-30S29 - T3060M8-6h****H801160-30S30 - - M8 - **** H300M8-6h****H801360-30S31 - - M8 - **** H300M8-6h****H801560-30S32 - - M8 - **** H300

* -Cartridge screw for facemills with cartridges. Âèíò êðåïëåíèÿ êàññåò òîðöîâûõ ôðåç.

*** -Cartridge screw for half side and facemills with cartridges. Âèíò êðåïëåíèÿ êàññåò äèñêîâûõ ôðåç(4 òèïîðàçìåðà).

**** -Adjusting screw Ðåãóëèðîâî÷íûé âèíò òîðöîâûõ êàññåòíûõ ôðåç.

M2.5-5h1T250555-82 0.3 2.5 3.5 - 5.5 T8551.5 2.2

-



T200355-6MT190...XO06 1,0

Recommendet screw tightening torqueÐåêîìåíäóåìûå êðóòÿùèå ìîìåíòû äëÿ çàêðåïëåíèÿ ÑÌÏ è êàññåò

Screw for insert and cartridgersÂèíòû êðåïëåíèÿ ÑÌÏ è êàññåò

SKIF-M Milling toolsÔðåçû CÊÈÔ-Ì

Tightening torque, NmÊðóòÿùèé ìîìåíò, Íì

MT100...RD05MT290...AP10, MT275...AP10, MT190...AP10, MT193...AP10MT100...RD08MT190B D=16, D=20MT190L D=16, D=20MT190T...CC06MT390R/L...CC06MT100L...XO D12, D=16MT115…ZP05, …ZP06MT100L...ZP05MT100LS...RB06, MT190...XD11 D=16-25MT100LS...RB08, MT190...XD11 D=32MT389 B=4MT389 B=5MT100...RP10MT190...BO12...BO12, ...SO09MT100L...XO D=20MT389 B=6, B=7MT389 B=8MT390...SD09MT390...AD15MT200...RP12, MT200K...RP12, MT100...RP12MT245...SD09, MT290...SD09, MT290K...SD09, MT190...SD09MT190B D=25-50MT145F D=16-20MT145...OF05, MT245...OF05, MT245K..OF05MT100L...SD09 D=25MT215, MT115...ZD10MT290...AD15, MT275...AD15, MT290K...AD15, MT190...AD15MT193...AD15...XD19MT145 D=25-32MT100L D=32-40MT190L...SD09MT190L D=40-50MT100LS...RB10MT390...SD12, ...TP22MT200…RP16, MT200K...RP16, MT100...RP16MT100...RP20MT245...SE12, MT245K...SE12MT260...SN12, MT290K...XN12, MT260K...SN12MT290...SD12, MT290K...SD12MT245...OF07, MT245K...OF07MT100L...XO12 D=30, D=32MT190T...SD12, MT193...SD12MT200SMT100LS...RB12MT100LS...RB14MT100LS...RB16, ...RB20MT100LS...RB25MT100LS...RB32MT260...SN25Cartridge screw / Âñå òîðöîâûå êàññåòíûå ôðåçû (âèíò êðåïëåíèÿ êàññåò)

MT245KC...MT290KC (Clamp screw) / (âèíò ïðèõâàòà)MT390...SD09...CC06 (Cartridge screw) / (âèíò êðåïëåíèÿ êàññåò)

T2500540-7S

T400860-15ST450855-20

T501455-20

H602000-50H601400-30DH601400-30

2,0

3,04,0

4,5

9,06,09,0

1,0

T250555-8

T180460-61,01,0

T2500640-7ST300390-7

1,0

T300490-7 2,0T300755-8 2,0T350760-10 2,5T350960-10 2,5T350755-15 2,5T400590-15 3,0T400790-15 3,0T400655-15 3,0T400755-15 3,0

T400955-15 3,0

T451155-20 4,0

T501060-20S 4,5T501160-20S 4,5T501360-20S 4,5T601260-20S 5,0T802560-30S 5,0H601890-4 6,0

MT390...SD12, ...AD15 (Cartridge screw) / (âèíò êðåïëåíèÿ êàññåò)H601500-30 9,0MT390...TP22 (Cartridge screw) / (âèíò êðåïëåíèÿ êàññåò)H601600-30 9,0

SKIF-MÑÊÈÔ-Ì

N/mm2

Í/ìì2 HV HB HRCý C

255 80 76 1125 350 333 35,5 50

Hardness conversion tableÑðàâíèòåëüíàÿ òàáëèöà òâåðäîñòè (èç DIN 50150)

TensilesrtengthÏðåäåë

ïðî÷íîñòè

VickershardnessÂèêêåðñ

BrinellhardnessÁðèíåëü

RockwellhardnessÐîêâåëë

Shore

Øîð

270 85 80,7 1155 360 342 36,6 50285 90 85,5 1190 370 352 37,7 51305 95 90,2 1220 380 361 38,8 52320 100 95 1255 390 371 39,8 53335 105 99,8 1290 400 380 40,8 54350 110 105 1320 410 390 41,8 56370 115 109 1350 420 399 42,7 57385 120 114 15 1385 430 409 43,6 58400 125 119 18 1420 440 418 44,5 58415 130 124 19 1455 450 428 45,3 59430 135 128 20 1485 460 437 46,1 60450 140 133 21 1520 470 447 46,9 61465 145 138 21 1555 480 456 47,7 62480 150 143 22 1595 490 466 48,4 63495 155 147 22 1630 500 475 49,1 64510 160 152 23 1665 510 485 49,8 65530 165 156 24 1700 520 494 50,5 65545 170 162 25 1740 530 504 51,1 66560 175 166 25 1775 540 513 51,7 67575 180 171 26 1810 550 523 52,3 68595 185 176 27 1845 560 532 53,0 69610 190 181 28 1880 570 542 53,6 70625 190 185 28 1920 580 551 54,1 70640 200 190 29 1955 590 561 54,7 71660 205 195 30 1995 600 570 55,2 72675 210 199 31 2030 610 580 55,7 73690 215 204 32 2070 620 589 56,3 75705 220 209 32 2105 630 599 56,8 76720 225 214 33 2145 640 608 57,3 77740 230 219 33 2180 650 618 57,8 78755 235 223 33 2310 660 58,3 78770 240 228 20,3 34 2350 670 58,8 79785 245 233 21,3 35 2380 680 59,2 80800 250 238 22,2 36 2410 690 59,7 80820 255 242 23,1 36 2450 700 60,1 81835 260 247 24,0 37 2520 720 61,0 83850 265 252 24,8 37 2590 740 61,8 84865 270 257 25,6 38 2660 760 62,5 86880 275 261 26,4 39 2730 780 63,3 87900 280 266 27,1 39 2800 800 64,0 88915 285 271 27,8 40 2870 820 64,7 90930 290 276 28,5 41 2940 840 65,3 91950 295 280 29,2 42 3010 860 65,9 92965 300 285 29,8 43 3080 880 66,4 93995 310 295 31,0 44 3150 900 67,0 951030 320 304 32,2 46 3220 920 67,5 961060 330 314 33,3 47 3290 940 68,0 971095 340 323 34,4 48

N/mm2

Í/ìì2 HV HB HRCý C

TensilesrtengthÏðåäåë

ïðî÷íîñòè

VickershardnessÂèêêåðñ

BrinellhardnessÁðèíåëü

RockwellhardnessÐîêâåëë

Shore

Øîð

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