RR2009 - GENERALE-RR

8/14/2019 RR2009 - GENERALE-RR

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PRESENTATIONPRESENTATION


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THE HEADQUARTERTHE HEADQUARTER

Historical head quarter of San Polo d'Enza currently used for management offices, sales

and administration, raw material storage and production facilities.

Whole area: 16.000 mq Indoor area: 11.500 mq

Current employee: 100 Potential employee: more than 180


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New Innovative site realized according to the latest standards for industrial plants and

equipped with automated system for handling and storage material.

- Engineering - Research & Development - Logistics

- Automated storage - Assembly lines - Packing & shipping

Whole area: 13.000 mq Indoor area: 7.000 mq

Current employee: 80 Potential employee: more than 160


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Employers : 180 ( Headquarter San Polo dEnza )

Employers RR group : 250

RR Group tournover & investmets


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RR GROUP ITALY

RR thinks global and acts local


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RR GROUP EUROPE



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RR GROUP WORLD



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STRATEGIC OEMSSTRATEGIC OEMS


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RR gearbox applicationsRR gearbox applications


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Main Markets


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ONSTRACTIONS MACHINERY Building cranes

Work site machines

Road works machines

Concrete mixers

Self-propelled aerial platforms

Earth moving (excavators,graders, shovels etc)

Formworks

Cable-laying machines

Bridge cranes

Machines for tiles

Municipal machines



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SLEWING APPILCATION


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CONSTRACTIONS CRANEW


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Special mine machines

Drilling machines

Screens and Separators

Drills and accessories

Mills

Pumps


MINING INDUSTRY:


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DRILLING MACHINES:


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Dredges for excavating

Sea cranes

Propulsion units

Winches

Port carriages

Special plants


MARINE:


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WINCH APPLICATION:


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WINCH APPLICATION:


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Crushers Fun park machines

Special plants and machines

Metal sheet machines

Iron metallurgy machines

Aluminum machines

Tannery machines Foundry machines

Machines for marble

Machines for wire

Machines for plastic

Machines for wood

Machines for paper mills

Machines for ceramics

Drives and automation

Packing and such

Machines for glass

Printing machines and such

Machine tools


MECHANICAL ANDPLASTIC MACHINE :


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STEEL EXTRUDER:


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BRICKS EXTRUDER :


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Agricultural loaders

Blender carriages

Manufacturing machines

Picking machines

Dryers

Various agricultural machines andequipment


AGRICULTURE ANDFORESTRY MACHINE :


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Self-assembled and self-propelled cranes

Winches

Fork lifts

Airport machines

Special vehicles

Funicular plants

Hydraulic loaders

Hoisting equipment

Conveyor belts

Palletizers


TRANSPORT ANDLIFTING EQUIPMENT :


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Wind Power Turbine

Solar Pannels

Bio Gas

Hydro Power


RENEWABLE ENERGY :


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ENGINEERINGENGINEERING


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RR DESIGN TOOLSRR DESIGN TOOLS

AutoCad 2008 software for 2D drawing

with Top10 add-in, with parts-tree, tools and

libraries and Data&Drawings for database

management

COSMOS software for FEM structural

analysis

Inventor 2008 Pro. software for 3D drawing

RR Engineering


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RR DESIGN VERIFICATIONRR DESIGN VERIFICATION

Gears verification through KissSoft software,

according to ISO 6336

General calculations through

Excel-based internal software

RR Engineering


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RR DESIGN RISK MANAGEMENTRR DESIGN RISK MANAGEMENT

Product Failure Mode and Effects Analysis (FMEA) through

Excel-based internal software

RR Engineering


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RR POST-DESIGN VERIFICATIONSRR POST-DESIGN VERIFICATIONS

Post design verification through endurance tests:

Simulated duty cycle

Speed, Torque and Temperature

recording

Several intermediate gears

inspection

RR Engineering


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RR TOOLS FOR DISTRIBUTION NETWORKRR TOOLS FOR DISTRIBUTION NETWORK

Web Technical Selection Softwarec/w 2D-3D configurator

http://dc.gearsoft.net/rrts

RR Engineering
http://dc.gearsoft.net/rrtshttp://dc.gearsoft.net/rrts


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PRODUCTIONPRODUCTION


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During the recent years RR has committed to significant investments by renewing most of its own

machinery for the production of planetary gears.

The implementation of the most sofisticated robotic manufacturing machinery assure an increase in

production capacity, optimization of production costs together with a significant reduction of energy

consumption, all in the respect of the environmental impact.

RR Production


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AUTOMATIZED CLOSED LOOP PRODUCTION LINESAUTOMATIZED CLOSED LOOP PRODUCTION LINES

Closeloop for satellite production with dry

cutting machine and Robot ABB

Spindle centre with robot ABB

RR Production


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QualityQuality


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PRODUCTION PROCESS CONTROLPRODUCTION PROCESS CONTROL

Material certificate

Machining

inspection reports

Conformity

report

All parts produced by RR are followedduring production process step by step

using a bar-code

Each machining has to be certified by

supplier or verified by RR quality Dept.

It is possible to trace documentation of

each production batch

Machining

inspection reports

RR Quality


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QUALITY TOOLS & POST PRODUCTION CONTROLSQUALITY TOOLS & POST PRODUCTION CONTROLS

involute tester

3D dimension control

Material inspection tools

Verifiche durante le diverse fasi del montaggio

Verifica finale dei riduttori assemblati e reqistrazione informatizzata dei dati

RR Quality

Q


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RR QUALITY CERTIFICATIONRR QUALITY CERTIFICATION

ISO 9001 certified by DNV

PCQS020

Specific controls on all single components

including extraordinary reinforced control on

new components

Dedicated control for each production unit

Step including certificates and recording

Production with modern technologies and

controls applied to the machine tools as

warranty for constant quality

Dedicated mounting instructions

NewATEXcompliant gearboxes,with dedicated documentation

and service manuals.

RR Quality


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INFORMATION TECHNOLOGYINFORMATION TECHNOLOGY


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RR2009 - GENERALE-RR

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