MOTUS Linear transfer technology - asys-group.com€¦ · MOTUS Control cabinet, cables .....34...

1TransferSystems_120913_DS_CC_E

MOTUSLinear transfer technology

MOTUS Linear transfer technology ..................................................................... 4

MOTUS Transfer section ..................................................................................... 6

MOTUS Workpiece carriers ................................................................................ 8

MOTUS Stopper ................................................................................................. 10

MOTUS Stopper damped .................................................................................. 11

MOTUS Lifting and indexing unit ....................................................................... 12

MOTUS Lifting and indexing unit, lockable ....................................................... 14

How does the workpiece flow continue? ......................................................... 16

MOTUS Curve 90° ............................................................................................. 18

MOTUS Curve 180° ........................................................................................... 19

MOTUS Junction unit 90° ..................................................................................20

MOTUS Junction unit 2 x 90° ............................................................................21

MOTUS Workpiece carrier lift ............................................................................22

MOTUS Workpiece carrier crossing ..................................................................24

MOTUS Pivoting transfer section ......................................................................25

MOTUS Substructure .........................................................................................26

MOTUS Connection technology / accessories ..................................................28

MOTUS Manuel workstations ..........................................................................30

Service ................................................................................................................31

How do we control the flow of materials? ........................................................32

MOTUS Electronics box .....................................................................................33

MOTUS Control cabinet, cables ........................................................................34

MOTUS Installation channel / identification system .........................................35

Project planning guide .........................................................................................37

Contents

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MOTUSLinear transfer technology

Modular and flexibleFlexible installation – that is our biggest concern. Our standardised individual components are the ideal answer for fully automated, large-scale series production and for hybrid assembly systems, because flexibility is required in both cases. Hybrid systems must have an open design, so that the degree of automation can be adapted to an increase in the number of parts. In turn, there must be retrofitting flexibility for variant assembly in large-scale series production.

Figure description:(1) track widths 240, flexible flow of materials(2) track widths 160, hybrid flow of materials(3) track widths 160, system using underfloor technology

ApplicationsWe offer revolving and underfloor systems at an optimal cost-performance ratio. Because our systems work according to the „the front remains at the front“ principle, you require only minimal control and a PLC is not necessary. Our standard programme comprises track widths of 160 mm and 240 mm. All functional units are maintenance-free.

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Designing a transfer system requires the following basic data:

Running direction clockwise or counterclockwise

Transport velocity 9, 12 and 15 m/min

Electrical connection directly to the terminal strip of the drive or via a power coupling and a power plug (Harting 3 + PE) including 30 cm cable

Drives with or without suppressor

Square 4 x 90° Square 2 x 180°

Bypass Bypass

Parallel feed-out Underfloor System

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MOTUS Transfer section

Transfer sections are typically used for the transport of workpiece carriers. They form the basic element of all transfer solutions, regardless of whether a square or an underfloor system is to be realized.

Features:› Workpiece carrier transport by polyamide conveyor belts using a twin-belt principle.› Stable aluminium conveyor profile with all-side grooves for holding grooved modules, cover profiles, and slide profiles.› Service-friendly disassembly of conveyor end plates at the side.› Guide profile made from antistatic plastic can be installed from the top into the conveyor profile.› Optimal ratio of total length to usable length.

Track Abbreviation 160 240

Transfer section length L min/max. 300/6000 300/6000

Transfer section width B 182 262

Guide width B1 161 241

Spacer 1 D1 min. 34 34

Spacer 2 D2 min. 34 34

Drive position Lm min. 115 115

› The drives, including the motor as well as spacers, can be moved freely on the transfer section. The motor can be rotated into three positions.› Section length can be selected flexibly.

Included:2 Aluminium conveyor profiles4 End plates2 Spacers (above 2000 mm, another for each 1500 mm)

With the technical data/order data:

Designation Track width Total length Part no.

Transfer section 160 mm selectable, 300 – 6000 mm 220.001.000

Transfer section 240 mm selectable, 300 – 6000 mm 220.002.000

Transfer section 320 mm 6000 mm 220.003.000

Note:When ordering, the installation situation of the transfer section (overall layout) must be known!


Designation Design Part no.

Drive for 9 and 12 m/min. AC motor 3 x 400V/50/60 Hz 120 W/0,43 A 50.007.1127

Drive for 15 m/min. AC motor 3 x 400V/50/60 Hz 120 W/0,43 A 50.007.1164

Motor suppressor 3 x 575 V AC/4KW 60.004.1039

Conveyor belt 16 mm width, endless on 50 m rollers 50.012.791

Conveyor belt sanded, prepared for bonding -

Conveyor belt endless, matched to section length, bonded -

Computation example for permissible section length:

Permissible section length = max. section load (800 N)

x workpiece carrier length (160 mm) Workpiece carrier total weight (30 N)

2 Guide profiles2 Conveyor belts1 Drive unit

Completely assembled, as shown.

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MOTUS Workpiece carriers

Workpiece carriers are used for transporting work-pieces to the transfer sections. Another important function is holding workpieces and data carriers.

Features:› Anodised aluminium plate for simple attachment of receptacles.› Plastic slide bars for careful, low-wear transport of workpiece carriers and damping of impact noise.› Plastic stop bars for damping workpiece carrier impact and noise. The attachment is used as a switch element for damping the sensor.› Two diagonally arranged centring bushes for the precise positioning of the workpiece carrier.› Safe workpiece carrier guidance in curves and discharge chutes by two rollers on the bottom side of the workpiece carrier.› Easy construction of the workpiece carrier receptacles due to a workpiece carrier running direction that is always the same in the system.› A workpiece carrier can be stopped in two positions. Stoppers are arranged on the transfer section at the right or left.› Customer-specific drill holes or openings are possible.

Included:1 Aluminium base plates (without mounting drill holes)2 Slide bars2 Stop bars2 Guide rollers2 Centring bushes


Identification systemThe BIS C system from Balluff is preferably used as the identification system. However, you can use an identification system of your choice.

Track width Workpiece carrier length

A B C D

160 160 158 158 104 20

160 240 158 238 184 20

240 160 238 158 102 64

240 240 238 238 182 64

240 320 238 318 262 64


Designation Track width Workpiece carrier length

Workpiece carri-er base weight

Permissible total weight of workpiece carrier

Part no.

Workpiece carriers

160 mm 160 mm 0.6 kg 4 kg 220.111.000

Workpiece carriers

160 mm 240 mm 0.8 kg 6 kg 220.112.000

Workpiece carriers

240 mm 160 mm 0.9 kg 4 kg 220.121.000

Workpiece carriers

240 mm 240 mm 1.2 kg 6 kg 220.122.000

Workpiece carriers

240 mm 320 mm 1.6 kg 9 kg 220.123.000

Customer-specific processing, for each drill hole/opening.Special lengths on request.

Data carriers can be mounted on the bottom or top side of the workpiece carrier depending on the design.

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MOTUS Stopper

Stoppers stop the workpiece carrier on the transfer section – without strict demands on positioning accuracy. The stopper piston is activated and returned pneumatically.

Features:› The stopper is inserted with a positive fit into a side groove of the conveyor profile and fastened with a friction fit using two slot nuts. The mounting can be realized on the left or right side of the profile.› The stopper can be used universally for all sizes of

workpiece carriers as a stopper or pre-stopper on the front or rear stop bar of the workpiece carrier.› Compact and robust construction.

Included:1 Stopper (without sensors)1 Set of mounting elements



Designation Permissible horizontal force

Max. retraction force of stopper piston rod

Part no.

Stopper, undamped 1000 N 275 N 31.1400.902

The positioning accuracy of the workpiece carrier of +/– 0.5 mm, the operating pressure for oiled or non-oiled, dry air of 4–8 bar, and air consumption at 6 bar of 0.08 l/cycle applies to all types. The number of outputs for the PLC is 1 (2 when using a bistable valve).

MOTUS Stopper, damped

Stoppers stop the workpiece carrier on the transfer section – without strict demands on positioning accuracy. The stopper piston is activated and retur-ned pneumatically. The workpiece carrier is damped when running against the stopper.

Features:› The stopper is mounted with a friction fit with slot nuts via an intermediate plate on the conveyor profile.› The mounting can be realized on the left or right side of the profile.› Two variants, designed for different horizontal forces, provide optimal damping.

› The stopper can be used universally for all sizes of workpiece carriers as a stopper or pre-stopper on the front or rear stop bar of the workpiece carrier.› The stopper stop plate moves downward when opened.› Compact and robust construction.

Included:1 Stopper (without sensors)1 Adapter plate1 Set of mounting elements



Designation Permissible horizontal force Max. retraction force of stop-per piston rod

Part no.

Stopper, damped 10 – 100 N 110 N 31.1400.903

Stopper, damped 30 – 350 N 110 N 31.1400.905

The positioning accuracy of the workpiece carrier of +/– 0.5 mm, the operating pressure for oiled or non-oiled, dry air of 4–8 bar, and air consumption at 6 bar of 0.08 l/cycle applies to all types. The number of outputs for the PLC is 1 (2 when using a bistable valve).

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MOTUS Lifting and indexing unit

In the lifting and indexing unit, the workpiece carrier is lifted from the transfer conveyor and positioned precisely for processing against two downholders. Before the vertical pneumatic lifting movement is performed, the workpiece carrier is stopped by a stopper. A sensor detects the presence of the workpiece carrier. After work is complete, the work-piece carrier is lowered onto the conveyor again and moved out from the station.

Features:› Precise positioning of the workpiece carrier in X, Y and Z.› Freely positionable, simple assembly in the conve yor profile.› High permissible loading of the workpiece carrier for always the same working height caused by lifting out against a fixed stop.› No loading of the conveyor belts during working operations.› Compact and robust construction.

Included:1 Lifting and indexing unit1 Set of mounting material on the conveyor profile1 Set of sensors with holders for lifting cylinder

Workpiece carrier dimension

A B C D E F G

160 x 160 120 110 90 68 86 219 262

160 x 240 200 110 120 108 126 339 382

240 x 160 120 190 90 68 86 219 262

240 x 240 200 190 120 108 126 339 382

240 x 320 280 190 150 148 166 459 502


Designation Max. load


Stop length Air consumpti-on/cycle

Part no.

Lifting andindexing unit

400 N 160 x 160 mm 90 mm at 6 bar 0.032 l 220.161.000

600 N 160 x 240 mm 120 mm at 6 bar 0.08 l 220.162.000

600 N 240 x 160 mm 90 mm at 6 bar 0.08 l 220.163.000

600 N 240 x 240 mm 120 mm at 6 bar 0.08 l 220.164.000

600 N 240 x 320 mm 150 mm at 6 bar 0.08 l 220.165.000

The positioning accuracy of the workpiece carrier of +/– 0.02 mm in the X, Y, and Z directions and the operating pressure for oiled or non-oiled, dry air of 5–6 bar applies to all types.

Workpiece carrier change times (start of first workpiece carrier exit to end of second workpiece carrier entry):

Workpiece carrier length Velocity Travel path Workpiece carrier change time (*)

160 mm 9 m/min. 180 mm 1.70 sec.

160 mm 12 m/min. 180 mm 1.40 sec.

160 mm 15 m/min. 180 mm 1.30 sec.

240 mm 9 m/min. 260 mm 2.40 sec.

240 mm 12 m/min. 260 mm 2.00 sec.

240 mm 15 m/min. 260 mm 1.70 sec.

320 mm 9 m/min. 340 mm 2.80 sec.

320 mm 12 m/min. 340 mm 2.40 sec.

320 mm 15 m/min. 340 mm 2.00 sec.

(*) Prerequisite: The workpiece carriers are released simultaneously from the pre-stopper and from the stop-per; the throttles of the lifting and indexing unit are completely opened.

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MOTUS Lifting and indexing unit, lockable

In the lifting and indexing unit, the workpiece carrier is lifted from the transfer conveyor and positioned for processing with a high load. Before the vertical pneu-matic lifting movement is performed, the workpiece carrier is stopped by a stopper. A sensor detects the presence of the workpiece carrier. After work is complete, the workpiece carrier is lowered onto the conveyor again and moves out from the station.

Features:› Precise positioning of the workpiece carrier in X, Y and Z.› Freely positionable, simple assembly in the conveyor profile.› High permissible loading of the workpiece carrier caused by lifting of the index plate with the togglelever principle.› No loading of the conveyor belts during working operations.› Compact and robust construction.

Included:1 Lifting and indexing unit1 Set of mounting material on the conveyor profile1 Set of sensors with holders for lifting cylinder


A B C D E F G

160 x 160 130 110 90 68 86 219 262

160 x 240 210 110 120 108 126 339 382

240 x 160 130 190 90 68 86 219 262

240 x 240 210 190 120 108 126 339 382

240 x 320 290 190 150 148 166 459 502


Designation Max. load


Stop length Air consumption/cycle

Part no.

Lifting andindexing unit

4000 N 160 x 160 mm 90 mm at 6 bar 0.032 l 220.161.100

4000 N 160 x 240 mm 120 mm at 6 bar 0.032 l 220.162.100

4000 N 240 x 160 mm 90 mm at 6 bar 0.032 l 220.163.100

4000 N 240 x 240 mm 120 mm at 6 bar 0.032 l 220.164.100

4000 N 240 x 320 mm 150 mm at 6 bar 0.032 l 220.165.100

The positioning accuracy of the workpiece carrier of +/– 0.02 mm in the X and Y directions, and of +/– 0.03 mm in the Z direction, and the operating pressure for oiled or non-oiled, dry air of 5–6 bar applies to all types.

Workpiece carrier change times (start of first workpiece carrier exit to end of second workpiece carrier entry):

Workpiece carrier length

Velocity Travel path Workpiece carrier change time (*)

160 mm 9 m/min. 180 mm 1.70 sec.

160 mm 12 m/min. 180 mm 1.40 sec.

160 mm 15 m/min. 180 mm 1.30 sec.

240 mm 9 m/min. 260 mm 2.40 sec.

240 mm 12 m/min. 260 mm 2.00 sec.

240 mm 15 m/min. 260 mm 1.70 sec.

320 mm 9 m/min. 340 mm 2.80 sec.

320 mm 12 m/min. 340 mm 2.40 sec.

320 mm 15 m/min. 340 mm 2.00 sec.

(*) Prerequisite: The workpiece carriers are released simultaneously by the pre-stopper and by the stopper.

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How does the workpiece flow continue?

The transfer section, workpiece carrier, stopper, and lifting and indexing unit form the core

With another transfer section in an extension straight ahead.

With another transfer section offset by 90° and a 90° curve section.

With another transfer section arranged parallel and a 180° curve section.

With another transfer section offset by 90° and a 90° junction unit; workpiece carrier flowalternatively straight ahead or offset 90°.

elements of the transfer mechanism.And this is how the workpiece flow continues:

With another transfer section arranged parallel and a 2 x 90° junction unit; workpiece carrier flow alternatively straight ahead or offset parallel.

With another transfer section arranged in a different plane and a workpiece carrier lift.

With two additional transfer sections each offset by 90° and a bridge that together form a workpiece carrier crossing.

A pivoting transfer section makes the interior of a revolving transfer system freely accessible.

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MOTUS Curve 90 °

With the help of a 90° curve section – without its own drive – two transfer sections arranged at a right angle to each other can be easily connected.

Features:› No separate drive, sensor, or stopper elements, and thus absolutely no expensive control necessary for the curve section.› Workpiece carriers can be moved into jam in the curve section and then accelerated again from the jam mode – in any position.

› The workpiece carriers have very high anti- tipping safety; non-centred loading is not critical.

Included:1 Curve section 90°2 Straight sections1 U conveyor with drive and mounting elements1 Set of mounting material on the conveyor profile



Designation Order data Spatial requirements A (*)

Part no.

Curve 90° for workpiece carrier 160 x 160 mm 401 mm 220.100.001





Note:When ordering, the installation situation of the 90° curve section (overall layout) must be known! With the fixed price offer, ASYS TECTON will prepare for you, at no charge, an overall layout (for workpiece carrier special formats on request).

Technical data:Matched to the data of the transfer sections with respect to the mounting on the spacers, the attachment of the drive from the conveyor end plate, and the shape of the guide bars. Also matched to the data of the workpiece carrier with respect to the curve radius and the conveyor belt.

(*) for workpiece carrier special formats on request.

MOTUS Curve 180 °

With the help of a 180° curve section – without its own drive – two parallel transfer sections can be easily connected.

Features:› No separate drive, sensor, or stopper elements required, and thus absolutely no expensive control necessary for the curve section.› Workpiece carriers can be moved into jam in the curve section and then accelerated again from the jam mode – in any position.

› The workpiece carriers have very high anti-tipping safety; non-centred loading is not critical.

Included:2 Curve section 180°2 Straight sections2 U conveyors each with drive element1 U conveyor with mounting elements1 Set of mounting material on the conveyor profile



Designation Order data Spatial requirements A–B (*)

Part no.

Curve 180° for workpiece carrier 160 x 160 mm 438 – 522 mm 220.101.001





Note:When ordering, the installation situation of the 180° curve section (overall layout) must be known! With the fixed price offer, ASYS TECTON will prepare for you, at no charge, an overall layout.

With the technical data:Matched to the data of the transfer sections with respect to the mounting on the spacers, the attachment of the drive from the conveyor end plate, and the shape of the guide bars. Also matched to the data of the workpiece carrier with respect to the curve radius and the additional conveyor belt.


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MOTUS Junction unit 90°

With this junction unit, workpiece carriers can be fed in/discharged from a main section to a branch section. A simple, pneumatically driven curve segment controls the workpiece carrier flow.

Features:› No additional motorised drive for the components necessary.› Workpiece carriers can be moved into jam in the curve section and then accelerated again from the jam mode – in any position.› The workpiece carriers have very high anti-tipping safety; non-centred loading is not critical.› The junction unit kit includes all control elements, such as stoppers and sensors (without valves), for operating the component. (Separate order necessary.)› Can be mounted at any position of a transfer section.

Included:1 Pivoting switch point1 Set of sensors with holders for rotary cylinder1 Curve element2 Straight sections1 U conveyor with drive elements and mounting elements1 Set of mounting material on conveyor profile



Designation Order data Spatial requirements (*)A B C

Part no.

Junction unit 90° for workpiece carrier 160 x 160 mm 214 – 403 – 412 mm 220.102.001





Note:When ordering, the installation situation of the junction unit (overall layout) must be known! With the fixed price offer, ASYS TECTON will prepare for you, at no charge, an overall layout (for workpiece carrier special formats on request).



MOTUS Junction unit 2 x 90°

With this junction unit, workpiece carriers can be fed in/discharged from a main section to a branch section in an extremely economical way. A simple, pneumatically driven curve segment controls the workpiece carrier flow. The spacing of the secon-dary section running parallel to the main section is specified.

Features:› No additional motorised drive for the components necessary.› Workpiece carriers can be moved into jam in the curve section and then accelerated again from the jam mode – in any position.› The workpiece carriers have very high anti-tipping safety; non-centred loading is not critical.› The junction unit kit includes all control elements, such as stoppers and sensors (without valves), for operating the component. (Separate order necessary.)› Can be mounted at any position of a transfer section.

Included:1 Pivoting switch point1 Set of sensors with holders for rotary cylinders1 Curve element2 Straight sections1 Curve, rigid1 U conveyor with drive elements and mounting elements1 Set of mounting material on the conveyor profile



Designation Order data Spatial requirements (*)A B C

Part no.

Junction unit 2 x 90° for workpiece carrier 160 x 160 mm 214 – 403 – 412 mm 220.103.001





Note:When ordering, the installation situation of the junction unit (overall layout) must be known! With the fixed price offer, ASYS TECTON will prepare for you, at no charge, an overall layout.



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MOTUS Workpiece carrier lift

With a workpiece carrier lift, two transfer sections running parallel to each other on different planes can be easily connected to each other. An interesting solution when space is limited.

Features:› Compact design.› Pneumatically driven movement, damped at the end positions.› Motorised pull-in/ejection of the workpiece carrier with transfer section.› Transfer sections of lifts available in single and multiple position versions, stroke lengths selectable.

Included:1 Transfer section with electric drive1 Set of sensors with holders for lifting cylinder1 Vertical lift axle with pneumatic drive1 Set of mounting material on the conveyor profile1 Five-sided protective housing (the workpiece carrier inlet/outlet must be protected on the customer side) Without pneumatic valves.



Designation Stroke Track width

Number of work-piece carriers to be transported:

Conveyor length (*)

Part no. right

Part no. left

Workpiece carrier lift

350 – 650 mm 160 mm 1 workpiece carrier 160 x 160

195 mm 220.104.001 -



355 mm 220.104.002 -



515 mm 220.104.003 -



275 mm 220.104.004 -



515 mm 220.104.005 -



195 mm - 220.104.011



355 mm - 220.104.012



515 mm - 220.104.013



275 mm - 220.104.014



515 mm - 220.104.015

Drive:AC motor 3 x 400 V/50/60 Hz/0.85 AThe operating pressure for oiled or non-oiled, dry air of 4–8 bar and the air consumption at 6 bar of 6.53 l/cycle applies to all types.

Note:When ordering, the installation situation of the lift (overall layout) must be known! With the fixed price offer, ASYS TECTON will prepare for you, at no charge, an overall layout.

Recommendation:Workpiece carrier lift pneumatic cylinder should not be driven by means of a valve block (single valve). Pay attention to the cross-section of the pneumatic lines and threaded joints.

With the technical data:Matched to the data of the transfer sections with respect to the mounting on the spacers, the shape of the guide bars, and the conveyor velocity. Also matched to the data of the workpiece carrier with respect to the dimensions and the attachments.

(*) for workpiece carrier special formats on request!

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MOTUS Workpiece carrier crossing

Workpiece carrier crossings allow new, simple solutions for complex transfer system layouts.

Features:› Compact design.› Permanent drive of the transfer section is realized by an omega loop, i.e., no separate drive of the crossing necessary.


Designation Track width Spatial requirements A (*)

Part no.

Workpiece carrier crossing 160 mm/160 mm 190 mm 220.105.001

Workpiece carrier crossing 240 mm/240 mm 190 mm 220.105.002

Note:When ordering, the installation situation of the lift (overall layout) must be known! With the fixed price offer, ASYS TECTON will prepare for you, at no charge, an overall layout.



Included:1 Omega drive1 Crossing section1 Drive belt1 Set of mounting material on conveyor profile


MOTUS Pivoting transfer section

The pivoting transfer section provides, for a transfer system in a square design, the convenient option of access to the interior. In front of the pivoting transfer section, we recommend placing a stopper that the operator actuates by a hand valve when necessary. Thus, the workpiece carriers stop and the transfer section can be pivoted upward.

Features:› Compact design.› Standalone transfer section with drive.› Easy operation, pivoting movement and holding position assisted by gas spring.› The transfer section is centred mechanically in the operating position and detected by a sensor.


Designation Track width length Part no.

Pivoting transfer section 160 mm 1000 mm 220.106.001

Pivoting transfer section 240 mm 1000 mm 220.106.002

Note:When ordering, the installation situation of the pivoting transfer section (overall layout) must be known! With the fixed price offer, ASYS TECTON will prepare for you, at no charge, an overall layout.


Included:1 Transfer section with electric drive1 Bearing with a gas spring1 Centring unit with detection device1 Stopper1 Sensor with holder and cable (without pneumatic valves)


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MOTUS Substructure

For sitting/standing work stations, a work height of approx. 1000 mm is typical. The transfer conveyor substructure can be height-adjusted individually.

Features:› High load capacity due to high quality aluminium profile and stable joint technology.› Flange plates, tensioning bars, and slotted nuts ensure connections without drill holes. Connections can be disconnected quickly and easily and can be reused without limits.› Caps and cover profiles protect from soiling and reinforce the attractive appearance.› Different machine feet supplement the programme.

Double-H support

Included:1 Set of profile blanks with end processing2 Flange plates 80/804 Tensioning bars 80/802 Machine feet2 Caps 801 Set of cover profiles


Double-H support, discontinuous

Included:1 Set of profile blanks with end processing2 Flange plates 80/804 Tensioning bars 80/802 Machine feet4 Caps 801 Set of cover profiles



Designation Track width Support width B Part no.

Double-H support 160 mm selectable 220.107.001

Double-H support 240 mm selectable 220.107.002

Double-H support, discontinuous 160 mm selectable 220.107. 011

Double-H support, discontinuous 240 mm selectable 220.107.012

Designation Track width Return height A Part no.

Double-H support, underfloor 160 mm selectable 220.107.021

Double-H support, underfloor 240 mm selectable 220.107.022

Double-T support, single track 160 mm - 220.107.101

Double-T support, single track 240 mm - 220.107.102

Special formats on request.

Double-H support, underfloor

Included:1 Set of profile blanks with end processing4 Tensioning bars 80/802 Flange plates 80/802 Machine feet2 Caps 801 Set of cover profiles


Double-T support, single track

Included:1 Set of profile blanks with end processing4 Tensioning bars 80/802 Machine feet4 Caps 801 Set of cover profiles


28 29

MOTUS Connection technology/accessories

Aluminium profiles, connection elements, caps, co-ver profiles, and machine feet are of course available

also individually.


Designation Data Part no.

Base profile 80 80 x 42 mm, length = 1 mm 00.1400.001

Cut to length, no other machining -

Cut with threading 1 x M24 x 1.5, one-sided -

Cut with threading 2 x M14 x 1, one-sided -

Cut with threading 4 x M14 x 1, two-sided -

Cut with threading 1 x M24 x 1.5 and 2 x M14 x 1 -

Flange plate 80/80 black anodised 20.1400.013

Tensioning bar 80/80 black anodised, galvanised 32.1400.900

Tensioning bar 80/80 with countersink black/galvanised 20.1414.396

Reduction sleeves M24 x 1.5/M16 20.1400.005

Cap 80 Polycarbonate, black 20.1400.017

Cover profile, wide 80 PVC, hard, turquoise blue, 3 m = 1 pc. 00.1400.004

Machine foot M16 M16 x disk Ø 60 mm, steel 04.001.241

Slotted nuts M5 straight galvanised 20.1400.019

Slotted nuts M5 bevelled galvanised, for retrofitting 20.1400.008

Slotted nuts M6 straight galvanised 20.1400.009

Slotted nuts M6 bevelled galvanised, for retrofitting 20.1400.020

Base profile 80

Flange plate 80/80

Reduction sleevesfor Machine foot

Slotted nutsM5/M6 straight

Slotted nutsM5/M6 bevelled

Cap 80

Cover profile, wide 80

Machine foot M16

Tensioning bar 80/80

Tensioning bar 80/80 with countersink

30 31

MOTUS Manual workstations

In hybrid assembly systems, both automated stations and manual workstations are arranged at the transfer conveyors. Ergonomically constructed workstations are thus a basic prerequisite for „flexi-ble installation“.

Features:› Optimum working position through height-adjustable foot supports while sitting.› Integrated solution through the use of modular transfer technology.› Ergonomically favourable positioning of the grip holders on the desktop or on the aluminium profiles.› Multifunctional beam for mounting workstation lights, power screwdrivers, power strips, etc.

Included:1 Set of profile blanks with end processing1 Foot support, height-adjustable1 Desktop 1000 x 400 x 30 mm

1 Profile setup for power set1 Power set (multiple socket outlet, lighting)2 Armrests2 Swivel arm for container 400 x 400 mm1 Foot switch, electrical1 Set of mounting material on the conveyor profile



Designation Quantity Part no.

Workstation completely assembled 1 pcs. 220.190.001

Foot support, height-adjustable 1 pcs. 220.190.002

Desktop 1000 x 400 x 30 mm 1 pcs. wood/metal 220.190.007/08

Profile setup for power set 1 pcs. 220.190.005

Power set (multiple socket outlet, lighting) 1 pcs. 220.190.010

Swivel arm for container 400 x 400 mm 1 pcs. 220.190.009

Foot switch, electrical 1 pcs. 220.190.004

Armrest 1 pcs. 220.190.006

If requested, we design the workstation for your products with the required containers and fastenings accor-ding to ergonomic and MTM principles.

Service

The delivery of the transfer conveyor is by far not the end of the line of services from ASYS TECTON. Our highly qualified service technicians are, of course, available to our customers by

Belt tensioning deviceWith the belt tensioning device, endless transport belts on one transfer section can be tensioned or endless transport belts for bonding operation can be tensioned together.

Features:› Suitable for many applications due to small, manageable design.› Loosening of the transport belt for changing an end plate.

Bonding deviceThe bonding device allows the bonding of endless transport belts directly on the mounted transfer section.

Features:› Simple handling for small spatial requirements.

Sanding device for beltsThe sanding device sands belts at the designated bonding point.

Features:› Can be used for different belt widths.


Designation Part no.

Belt tensioning device 50.010.1038

Bonding device 50.010.1084

Sanding device without clamping support for drive (drilling machine) 20.1400.913

Hot-melt adhesive 10 g K 2000 06.001.063

Hot-melt adhesive 50 g K 2000 06.001.064

telephone or also in person at your site. If you want to be actively involved, we offer the following tools.

32 33

How do we control the flow of materials?

Effortless control of the flow of workpiece carriers has the same significance in transfer technology for ASYS TECTON as the mechanical modules. We implement the control for the flow of materials on your transfer system in a customised and manufac-turer-independent manner. For quick implementation, the following components are available to you:

Equipment kitsFor the convenient control of common functional modules, equipment kits tuned to the ASYS TECTON programme are available. The equipment kits are used only for controlling the flow of workpiece carri-ers. The sensors for detecting the basic movements of the components are not part of the equipment kits.


Designation Part no.

Equipment kit for an automated station (2 stoppers, 3 sensors, 3 cables, and 3 holders)

220.170.001

Equipment kit for a discharge unit 90°/2 x 90° (1 stopper, 3 sensors, 3 cables, and 3 holders)

220.170.002

Equipment kit for a feed-in unit 90°/2 x 90° (2 stoppers, 3 sensors, 3 cables, and 3 holders)

220.170.003

Equipment kit for a workpiece carrier lift (1 stopper, 3 sensors, 3 cables, and 3 holders)

220.170.004

Equipment kit for a workpiece carrier crossing (2 stoppers, 4 sensors, 4 cables, and 4 holders)

220.170.005

Equipment kit for a workstation (2 stoppers, 3 sensors, 3 cables, and 3 holders)

220.170.006


Designation Data Part no.

Inductive proximity switch PNP NO contact M 8 x 1Switching distance 4 mm, LED

60.012.372

Cable for proximity sensor 5 m angled connector 60.004.1072

Cable for proximity sensor 5 m straight connector 60.004.1067

Holder for proximity switch For diameter M 8 x 1 mm 20.1414.512

Inductive proximity switch and accessoriesThe sensors with accessories required for detecting operating states are also offered as individual components.

MOTUS Electronics box

Depending on your needs, you can select the controller for your conveyor drives by means of elec-tric boxes or by means of a complete control cabinet. Or you can select a combination of the two. For all of these cases, ASYS TECTON offers complete,convenient solutions together with the necessary installation channels and cables. You can purchase your linear transfer system from ASYS TECTON in individual components or as a complete, ready-to-operate system solution with visualisation, bus system, valve blocks, and tested software. Our proven know-how guarantees economical and practical solutions. Call us to design your transfer system!

Features:› Housing in RAL 7035 structure.› Plug-in connection for power supply.› Plug-in connection for interference evaluation.› Max. 5 electric boxes connected in series.› Power supply via control cabinet.› Connection of drives on terminal strip.


Designation Number:Drives

Number:Circuit breaker

Outer dimensions Part no.

Electrical box, 2 compartments 2 pcs. 2 pcs. 300 x 300 x 120 mm 220.180.002




Included:1 Housing Number of circuit breakers for each variant.1 each power supply connector (incoming and outgoing)1 each interference evaluation connector (incoming and outgoing) Number of terminals depending on variant Number of threaded joints for drive lines depending on variant.


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MOTUS Control cabinet, cables

Control cabinetsFeatures:› Control cabinet in RAL 7035 structure› Plug connector for power supply of electric boxes› Plug connector for interference evaluation of electric boxes› Max. 5 electric boxes connected in series› Direct connection of 4 drive units› Interface to master controller (ON/OFF; EMERGENCY STOP control).

Included:1 Housing EMERGENCY STOP main switch for each variant1 Illuminated pushbutton switch, red (drives Off)1 Illuminated pushbutton switch, green (drives On). Number of plug connectors for power supply of electric boxes for each variant (out going)

1 Plug connector for interference evaluation of the electric boxes for each variant (outgoing)1 Interface unit to master controller4 Circuit breakers for 4 drive units for direct wiring. Number of terminals for each variant Number of threaded joints for 4 drive cable units



Designation Possible number:Drives

Protective fuse

Outer dimensions Part no.

Conveyor control for 4 drives 4 pcs. 16 A 600 x 380 x 210 mm 220.180.010

Conveyor control for electric boxes 20 pcs. 16 A 600 x 380 x 210 mm 220.180.020

Conveyor control for electric boxes 40 pcs. 25 A 600 x 380 x 210 mm 220.180.040


Designation Cross-section Part no.

Motor cable 4 x 1 mm2 60.004.1192

Power cable for electric box 5 x 2,5 mm2 60.004.166

Control cable for electric box 12 x 1 mm2 60.004.1203

Cables

MOTUS Installation channel/identification system

Installation channelInstallation channels hold supply lines for transfer drives, electric boxes, and also installation or production modules. Our standard deliveries are hot-dip galvanised, blank sheet-metal channels from Pflitsch.


Designation Dimensions (W x H x L)

Installation channel 100 x 100 x 2000 mm

Connector for installation channel 100 x 100 mm

Installation channel 200 x 100 x 2000 mm

Connector for installation channel 200 x 100 mm

Installation channel cover 100 x 2000 mm

Installation channel cover 200 x 2000 mm

Corner bracket cover flush-mounted 100 x 100 mm

Corner bracket cover flush-mounted 200 x 100 mm

T-piece cover flush-mounted 100 x 100 mm

T-piece cover flush-mounted 200 x 100 mm

Partition wall for installation channel 100 x 2000 mm

Holder for partition wall 100 x 100 mm

Holder for partition wall 200 x 100 mm

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Identification systemIdentification systems are used for coding, storing, and evaluating workpiece-related data. ASYS TECTON prefers the use of the BIS C identification system from Balluff.

Features:› Data carriers can be read and written.› The read head and evaluation unit can perform static and dynamic reading.› The conveyor velocity and data quantity must be taken into account for dynamic reading.› Two read heads can be connected to the evaluation unit.› Depending on the workpiece carrier design, the data carriers can be mounted to the bottom or top of the carrier.


Designation Type Part no.

Data carrier for workpiece carrier with holder BIS C 128 05/L 20.1400.915

Read/write unit with holder BIS C 310 05 20.1400.914

Evaluation unit BIS C6002-019-650-03-KL2 60.012.389

Project planning guide

Today, due to its extensive experience from many projects and its long presence in the market, ASYS TECTON can provide a generic procedure for designing a transfer system. The advantages of using

Note:A hand-drawn sketch is of course completely suffici-ent. This way the spatial relationships and necessary features can be described in a very simple manner.

Example layout:

this project planning guide include, on one hand, the speed at which you can reach solutions and, on the other hand, better mutual understanding. Our c atalogue forms the common basis for this guide.

>>Notes>>Notes

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www.asys-tecton.com

Subject to change without notice. Some generaldescriptions and performance characteristicsmay not be applicable to all products. Technical

ASYS GroupASYS TECTON GmbHWaldstraße 16, 78087 Mönchweiler, Germany

specifications are subject to change without notice.Only features and technical data provided inpurchasing contract are legally binding.

Printed in Germany

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