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Gen 2 H e a v y D u t y C l u t c h i n 4 s t e p s
2
l e e h w y l F d n a g n i s u o H l e e h w y l F e n i g n E e r u s a e M e v o m e R . r a e w h c t u l c e r u t a m e r p e b l l i w e r e h t r o s n o i t a c i f i c e p s e s e h t t e e m t s u m l e e h w y l f d n a g n i s u o h l e e h w y l f e n i g n E : g n i w o l l o f e h t k c e h c d n a r o t a c i d n i l a i d a e s U . y r d d n a n a e l c e b t s u m s e c a f r u s t c a t n o c e g u a g l l A . g n i r a e B t o l i P d l o e r u s a e M t u o n u R e c a F l e e h w y l F o t e s a b r o t a c i d n i l a i d e r u c e S t u P . e c a f g n i s u o h l e e h w y l f h t i w t c a t n o c n i r e g n i f e g u a g r e t u o e h t r a e n e c a f l e e h w y l f e n o l e e h w y l f e t a t o R . e g d e s i t u o n u r m u m i x a M . n o i t u l o v e r . ) m m 0 2 . ( " 8 0 0 . Runout e r o B g n i r a e B t o l i P o t e s a b r o t a c i d n i l a i d e r u c e S n o i t i s o P . e c a f g n i s u o h l e e h w y l f s t c a t n o c t i t a h t o s r e g n i f e g u a g e t a t o R . e r o b g n i r a e b t o l i p . n o i t u l o v e r e n o l e e h w y l f " 5 0 0 . s i t u o n u r m u m i x a M . ) m m 3 1 . ( Runout . D . I g n i s u o H l e e h w y l F o t e s a b r o t a c i d n i l a i d e r u c e S r e g n i f e g u a g t u P . t f a h s k n a r c g n i s u o h l e e h w y l f t s n i a g a e n o l e e h w y l f e t a t o R . D . I t o l i p t u o n u r m u m i x a M . n o i t u l o v e r . ) m m 0 2 . ( " 8 0 0 . s i Runout e c a F g n i s u o H l e e h w y l F o t e s a b r o t a c i d n i l a i d e r u c e S . e g d e r e t u o e h t r a e n l e e h w y l f t c a t n o c n i r e g n i f e g u a g t u P l e e h w y l f f o e c a f h t i w e n o l e e h w y l f e t a t o R . g n i s u o h t u o n u r m u m i x a M . n o i t u l o v e r . ) m m 0 2 . ( " 8 0 0 . s i 1 e r u s a e M 1 l e e h w y l F o t h c t u l C l l a t s n I 2 n o i s s i m s n a r T l l a t s n I 3 p u - t e S 4 t f i h S a r t l U n a l l a t s n I ” M D “ ! s p e t s 4 n i h c t u l C y t u D y v a e H : l a i r e t a M e c n e r e f e R 0 1 3 1 - L S L C d n a 0 0 2 0 - M S L C e clutch. h t k c o l n u l l i w s i h T . 0 0 5 1 e v o b a M P R e n i g n e e s a e r c n I t code and n e m e g a g n e s i d h c t u l c a t e s l l i w s i h t o d o t e r u l i a F . r a e g o t n i o g t o n l l i w n o i s s i m s n a r t e h t d n a e d o c : e t o N other r o s n o i t p o e c n a t s i s e R r e p m a T S S V e l b a m m a r g o r P g the required n i h c a e r t n e v e r p h c i h w s t i m i l d e e p s e n i g n e l a i c i f i t r a t of the clutch n e m e g a g n e s i d r e p o r p t n e v e r p y a m M P R 0 0 5 1 e options may need to s e h T . n o i t a l l a t s n i l a i t i n i r e t f a e c i v e d g n i k c o l locking device is disengaged. h- c t u l c e h t r e t f a l i t n u d e l b a s i d e b 4 with Service Ranger h c t u l c e t a r b i l a c e R / a t a d h c t u l c e v a S Functions” t c u d o r P d e c n a v d A “ e h t t c e l e s , r e g n a R e c i v r e S g n i s U • . u n e m n i a m e h t n o d e t a c o l n o t t u b Eaton AutoShift Gen-2 from the product selection screen. t c e l e S • : e t o N equipped with s i e l c i h e v e h t f i r a e p p a y l n o l l i w n e e r c s s i h T r product. e g n a r d a o R d e t r o p p u s e n o n a h t e r o m Functions” t c u d o r P d e c n a v d A “ e h t m o r f a t a D h c t u l C t c e el S • . n e e r c s to a o f n I e s u b A e v a S “ e h t g n i t c e l e s y b a t a d h c t u l c e h t e v a S • . n o t t u b ” e l i F : e t o N be l l i w e l i f a t a d e h T . e m a n e l i f e h t s a N I V k c u r t e h t e s U a subfolder t a D h c t u l C e h t n i r e d l o f r e g n a R e c i v r e S e h t o t d e v a s . ) a t a D h c t u l C \ r e g n a r e c i v r e S \ : C . g . e ( Abuse h c t u l C t e s e R “ e h t g n i t c e l e s y b o f n i e s u b a h c t u l c t e s e R • . n o t t u b ” o f n I Clutch” e t a r b i l a C “ e h t g n i t c e l e s y b h c t u l c w e n e h t e t a r b i l a c e R • . n o t t u b 12 1 . n o y e k n r u T 2 n the gear display. o s i ” N “ d i l o s a y f i r e V 3 . e n i g n e t r a t S Note: If Ser viceRanger is not available, proceed to Step 12. 8 6 Start with the system powered down, the vehicle stationary, and the engine not running. Key on and allow the system to completely power up but do not start the engine. Select “LOW” mode on the shift controller (UltraShift system will begin to emit an audible tone). Select an upshift once (UltraShift gear display will display a “0” with down arrows and discontinue the tone indicating “Special Functions” mode is activated. 9 Once in Special Functions mode, select one additional upshift (UltraShift gear display will display a “1” with up arrows indicating UltraShift Touch Point Resent is selected). After the “1” is displayed, depress the throttle pedal to the floor and hold for 3-5 seconds (the gear display will change back to a “0” with down arrows indicating the routine has been successfully completed. 11 Key off or select any mode and the UltraShift system returns to normal operation. 1 0 1 : e t o N result in y a m h c t u l c d e l l a t s n i y l w e n a e t a r b i l a c o t e r u l i a F system is required to e h t s a , s e h c n u a l e l c i h e v h s r a h l a i t i n i e m o s . e t a r b i l a c e r y l l a u n a m Gen 3 • Using service ranger, select “Advanced Product Function” • Select UltraShift transmission model (Gen 3) from menu tree in the upper left. • Select the VPA/SnapShot Utility and launch the function. • Read the APF description and select “Nex.t” • Enter the vehicle info and select “Next.” • Select “VPA” from the dropdown “Data Source” field. • Enter an output file name and location using Browse Button or use default filename and location shown. Note: If the default filename and location is used, the VPA data file will be saved to the ServiceRangerData folder in the VPA subfolder on the C;\drive. • Select the “start transfer” button to download data from transmission controller and then select “Next.” • The output file can now be viewed, select “Finish” • Select “Clutch Service Utility” to launch function. • Read the APF description then select “Next.” • Select the “Clear Clutch Data” button to clear data from transmission controller. • If successful proceed to next step, if unsuccessful exit function and re-enter. Contact Roadranger Call Center 1-800-826-4357 for help. • Select the “Calibrate Clutch” button to calibrate new cultch and then Select “Finish” when complete. Gen 2 5 7 Set-Up 4 Eaton Corporation • Truck Components Operations P .O. Box 4013 • Kalamazoo, MI 49003 USA www.roadranger.com ©2011 Eaton Corporation • All rights reserved. Printed in USA. CLMT1314 0911 WP Eaton DM Clutches More time on the road ®
Transcript of Gen 2 H e a v y D u t y C l u t c h i n 4 s t e p s
l e e h w y l F d n a g n i s u o H l e e h w y l F e n i g n E e r u s a e M e v o m e R . r a e w h c t u l c e r u t a m e r p e b l l i w e r e h t r o s n o i t a c i f i c e p s e s e h t t e e m t s u m l e e h w y l f d n a g n i s u o h l e e h w y l f e n i g n E
: g n i w o l l o f e h t k c e h c d n a r o t a c i d n i l a i d a e s U . y r d d n a n a e l c e b t s u m s e c a f r u s t c a t n o c e g u a g l l A . g n i r a e B t o l i P d l o
e r u s a e M
t u o n u R e c a F l e e h w y l F o t e s a b r o t a c i d n i l a i d e r u c e S
t u P . e c a f g n i s u o h l e e h w y l f h t i w t c a t n o c n i r e g n i f e g u a g r e t u o e h t r a e n e c a f l e e h w y l f
e n o l e e h w y l f e t a t o R . e g d e s i t u o n u r m u m i x a M . n o i t u l o v e r
. ) m m 0 2 . ( " 8 0 0 .
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n o i t i s o P . e c a f g n i s u o h l e e h w y l f s t c a t n o c t i t a h t o s r e g n i f e g u a g
e t a t o R . e r o b g n i r a e b t o l i p . n o i t u l o v e r e n o l e e h w y l f " 5 0 0 . s i t u o n u r m u m i x a M
. ) m m 3 1 . (
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g n i s u o h l e e h w y l f t s n i a g a e n o l e e h w y l f e t a t o R . D . I t o l i p t u o n u r m u m i x a M . n o i t u l o v e r
. ) m m 0 2 . ( " 8 0 0 . s i
Runout e c a F g n i s u o H l e e h w y l F o t e s a b r o t a c i d n i l a i d e r u c e S . e g d e r e t u o e h t r a e n l e e h w y l f
t c a t n o c n i r e g n i f e g u a g t u P l e e h w y l f f o e c a f h t i w
e n o l e e h w y l f e t a t o R . g n i s u o h t u o n u r m u m i x a M . n o i t u l o v e r
. ) m m 0 2 . ( " 8 0 0 . s i
1
e r u s a e M 1 l e e h w y l F o t h c t u l C l l a t s n I 2
n o i s s i m s n a r T l l a t s n I 3 p u - t e S 4
t f i h S a r t l U n a l l a t s n I ” M D “ ! s p e t s 4 n i h c t u l C y t u D y v a e H
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e clutch. h t k c o l n u l l i w s i h T . 0 0 5 1 e v o b a M P R e n i g n e e s a e r c n I t code and n e m e g a g n e s i d h c t u l c a t e s l l i w s i h t o d o t e r u l i a F
. r a e g o t n i o g t o n l l i w n o i s s i m s n a r t e h t d n a e d o c
: e t o N other r o s n o i t p o e c n a t s i s e R r e p m a T S S V e l b a m m a r g o r P g the required n i h c a e r t n e v e r p h c i h w s t i m i l d e e p s e n i g n e l a i c i f i t r a
t of the clutch n e m e g a g n e s i d r e p o r p t n e v e r p y a m M P R 0 0 5 1
e options may need to s e h T . n o i t a l l a t s n i l a i t i n i r e t f a e c i v e d g n i k c o l locking device is disengaged. h- c t u l c e h t r e t f a l i t n u d e l b a s i d e b
4
with Service Ranger h c t u l c e t a r b i l a c e R / a t a d h c t u l c e v a S
Functions” t c u d o r P d e c n a v d A “ e h t t c e l e s , r e g n a R e c i v r e S g n i s U • . u n e m n i a m e h t n o d e t a c o l n o t t u b
Eaton AutoShift Gen-2 from the product selection screen. t c e l e S •
: e t o N equipped with s i e l c i h e v e h t f i r a e p p a y l n o l l i w n e e r c s s i h T r product. e g n a r d a o R d e t r o p p u s e n o n a h t e r o m
Functions” t c u d o r P d e c n a v d A “ e h t m o r f a t a D h c t u l C t c e
el S • . n e e r c s
to a o f n I e s u b A e v a S “ e h t g n i t c e l e s y b a t a d h c t u l c e h t e v a S • . n o t t u b ” e l i F
: e t o N be l l i w e l i f a t a d e h T . e m a n e l i f e h t s a N I V k c u r t e h t e s U a subfolder t a D h c t u l C e h t n i r e d l o f r e g n a R e c i v r e S e h t o t d e v a s
. ) a t a D h c t u l C \ r e g n a r e c i v r e S \ : C . g . e (
Abuse h c t u l C t e s e R “ e h t g n i t c e l e s y b o f n i e s u b a h c t u l c t e s e R • . n o t t u b ” o f n I
Clutch” e t a r b i l a C “ e h t g n i t c e l e s y b h c t u l c w e n e h t e t a r b i l a c e R • . n o t t u b
12 1 . n o y e k n r u T
2 n the gear display. o s i ” N “ d i l o s a y f i r e V
3 . e n i g n e t r a t S
Note: If Ser viceRanger is not available, proceed to Step 12.
8
6
Start with the system powered down, the vehicle stationary, and the engine not running.
Key on and allow the system to completely power up but do not start the engine.
Select “LOW” mode on the shift controller (UltraShift system will begin to emit an audible tone).
Select an upshift once (UltraShift gear display will display a “0” with down arrows and discontinue the tone indicating “Special Functions” mode is activated.
9 Once in Special Functions mode, select one additional upshift (UltraShift gear display will display a “1” with up arrows indicating UltraShift Touch Point Resent is selected).
After the “1” is displayed, depress the throttle pedal to the floor and hold for 3-5 seconds (the gear display will change back to a “0” with down arrows indicating the routine has been successfully completed.
11 Key off or select any mode and the UltraShift system returns to normal operation.
1
0 1
: e t o N result in y a m h c t u l c d e l l a t s n i y l w e n a e t a r b i l a c o t e r u l i a F system is required to e h t s a , s e h c n u a l e l c i h e v h s r a h l a i t i n i e m o s
. e t a r b i l a c e r y l l a u n a m
Gen 3 • Using service ranger, select “Advanced Product Function” • Select UltraShift transmission model (Gen 3) from menu tree in the upper left. • Select the VPA/SnapShot Utility and launch the function. • Read the APF description and select “Nex.t” • Enter the vehicle info and select “Next.” • Select “VPA” from the dropdown “Data Source” field. • Enter an output file name and location using Browse Button or use default filename and location shown.
Note: If the default filename and location is used, the VPA data file will be saved to the ServiceRangerData folder in the VPA subfolder on the C;\drive. • Select the “start transfer” button to download data from transmission controller and then select “Next.” • The output file can now be viewed, select “Finish” • Select “Clutch Service Utility” to launch function. • Read the APF description then select “Next.”
• Select the “Clear Clutch Data” button to clear data from transmission controller. • If successful proceed to next step, if unsuccessful exit function and re-enter. Contact Roadranger Call Center 1-800-826-4357 for help.
• Select the “Calibrate Clutch” button to calibrate new cultch and then Select “Finish” when complete.
Gen 2
5
7
Set-Up 4
Eaton Corporation • Truck Components OperationsP.O. Box 4013 • Kalamazoo, MI 49003 USA www.roadranger.com
©2011 Eaton Corporation • All rights reserved. Printed in USA. CLMT1314 0911 WP
Eaton DM Clutches
More time on the road
®
Install TransmissionCheck Transmission For WearReplace any worn components.
Fasten Transmission To Flywheel Housing
4 Reconnect UltraShift wiring harness.
1 Position transmission so it is square to and aligned with engine.
2 Mesh splines by moving transmission forward and rotating the input shaft. Do not use excessive force. Do not let the transmission hang unsupported in the discs.
3 Install mounting bolts and torque to OEM specs.
Install Clutch to Flywheel
Progressively tighten mounting bolts in a crisscross pattern starting with a lower left bolt. Torque to 40–50 lbs. ft. (54–68 N•m).
6
Install lock washers and mounting bolts (7/16" x 14 UNC x 2 1/4" grade 5) finger tight. Replace studs with lockwashers and bolts.
5
Measure the flywheel bore to verify that the damper will fit into the flywheel bore.
1
10.0" (6-spring, 7-spring)
2 3
Install second disc onto aligning tool. Follow the orientation instructions on the disc.
3
Insert aligning tool through DM Clutch and rear disc.
2
CAUTION: An assembled clutch weighs about 182 lbs. (82 kg). Avoid the risk of injury. Use proper equipment when lifting a clutch.
Input Shaft SplinesAny wear on the splines will prevent the driven discs from sliding freely, causing poor clutch release (clutch drag). Slide discs full length of shaft to check for twisted shaft splines.
Install two 7/6" x 14 UNC x 5" studs into upper mounting holes. Using clutch jack or other lifting device, install assembled clutch.
4
Remove the aligning tool.7
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4
8 7
3
5
1
1
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