AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

6
66-22 Rocker panel cover, removing and installing (S4) 1 - Hex nut 1 Nm 2 - Retaining strip Adhesive surfaces must be free of dust and grease before pressing on retaining strip. Self-adhesive, remove protective foil just prior to assembly. - Use hot air gun to warm retaining strip to approx. 40 C (max 50 C) before assembly. - Center retaining strip using one hollow rivet at the front and one at the rear. - Press complete surface of retaining strip securely into adhesive areas at sill. - Rivet retaining strip to sill, starting at front and moving toward rear. Page 1 of 6 Rocker panel cover, removing and installing (S4) 11/20/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.66.11

Transcript of AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

Page 1: AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

66-22

Rocker panel cover, removing and installing (S4)

1 - Hex nut

1 Nm

2 - Retaining strip

Adhesive surfaces must be free of dust and grease before pressing on retaining strip.

Self-adhesive, remove protective foil just prior to assembly.

- Use hot air gun to warm retaining strip to

approx. 40 C (max 50 C) before assembly.

- Center retaining strip using one hollow rivet at the front and one at the rear.

- Press complete surface of retaining strip securely into adhesive areas at sill.

- Rivet retaining strip to sill, starting at front and moving toward rear.

Page 1 of 6Rocker panel cover, removing and installing (S4)

11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.66.11

Page 2: AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

66-23

3 - Hollow rivet

5x.

4 - Bracket

5 - Collar screw

1.5 Nm.

6 - Phillips-head screw

1.5 Nm.

7 - Rear trim piece

Removing Fig. 2 .

8 - Rocker panel cover for sill

Before removing, remove rear trim piece -7- Fig. 2 .

Remove front end piece -10-.

- Remove Phillips-head screws -6- at front and rear.

- Disengage twist locks -12- and remove.

- Remove cap nuts -11-.

Page 2 of 6Rocker panel cover, removing and installing (S4)

11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.66.11

Page 3: AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

66-24

- Remove bolts for securing wheelhousing liner near hex nuts -1-.

- Press wheelhousing liner to side and remove hex nuts -1-.

- Bolts for securing the EVAP canister must also be removed on right-hand side.

- Pull rocker arm cover slightly forward out of bracket -4- and remove from sill.

9 - Mount for twist lock

Tab on mount must face vehicle interior.

Page 3 of 6Rocker panel cover, removing and installing (S4)

11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.66.11

Page 4: AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

66-25

10 - Front end piece

Removing Fig. 1 .

11 - Cap nut

1.5 Nm.

12 - Twist lock

Notch (arrow) must face front of vehicle.

Page 4 of 6Rocker panel cover, removing and installing (S4)

11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.66.11

Page 5: AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

66-26

Fig. 1 Removing and installing front end piece

- Remove front wheel.

- Drill rivet heads off hollow rivets -3- an knock rivet shaft through.

- Remove wheelhousing liner bolts around front end piece.

- Press wheelhousing liner to side and remove hex nut -2-.

- Remove front end piece -1- from fender toward side.

Page 5 of 6Rocker panel cover, removing and installing (S4)

11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.66.11

Page 6: AUDI A4 B5 1.8L 1996 BADY 66 22 rocker panel

66-27

Fig. 2 Removing and installing rear trim piece

- Drill rivet head off hollow rivet -2- an knock rivet shaft through.

- Push pin through expanding clip and remove expanding clip from trim piece.

- Pin is required when reinstalling expanding clip.

- Pull trim piece up and out of bracket first and then remove.

- For further removal of rocker panel cover, remove Phillips-head screws (arrows).

Page 6 of 6Rocker panel cover, removing and installing (S4)

11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.66.11