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    MAI/BS-157/2010/R3

    ANN EXURE B

    BILL OF M ATERIAL w it h Pricin g:

    B.1 Comm on Development and Engineering (Applicable for both OPC & IEC Connectivity)

    Sl. No. Descrip t ion Unit rat e (Rs.) Qt y. Tot al (Rs.)

    1 Five Hundred (500) resource-days of M etso Automation for fo l lowing

    activities: M andays

    of an Expert : 50 days

    M andays of Lead Engineer : 150 daysM andays of an Engineer : 300 days

    11000 500 5500000

    a Project management fo r the complete project .

    Att end d esign liaison m eetin gs wit h UPRVUNL / U PRVUNL Consult ant t o

    Finalization of technical scope and project schedule

    Finalization of software design philosophy

    Freeze the design basis for t he engineeri ng application ,

    datab ase and user int erface. PS: Met so will design and develop t he

    OPC / IEC connectivity to PI/ ERP server(s), based on the

    requi rem ents of UPRVUNL/ UPRVUNL Consultant

    c Create tem plates. Design of li braries and OCX

    d Design engineering for OPC / IEC database and conn ectivity fo r all plant s

    e Design engineering for user interface

    f Review and app roval of tem plate de sign with U PRVUNL. PS: Thetemplate design review and approval from UPRVUNL is essential prior to

    the start of d etai led engineering at plant level

    g Design of m anual data entry w ith auth ent icat ion: M etso shall develop a

    software applicat ion wit h user interface which enables manual data

    entry wit h authent icat ion of u p to 300 values or parameters per unit

    int o th e OPC / IEC Serve r

    h Init ial izat ion of commun icat ion protocol and t est ing procedures of

    connectivit y betw een PI/ERP server. In case PI server is not available fo r

    testing, M etso will d esign the test pro cedure u sing OPC / IEC simulato r

    i Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be

    submit ted by Metso

    93400 lot 93400

    j Three (3) visits of 5 d ays each to UPRVUNL / UPRVUNL Consult ant o ffices

    for im plementat ion of t he above act iv i t ies. Al l t ravel and l iv ing expenses

    of M etso representat ive shall be borne by M etso

    35000 3 105000

    TOTAL 5698400

    b

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    MAI/BS-157/2010/R3

    B.2 Common Engineer ing for Per formance Calcu lat ions

    Sl. No. Descrip t ion Unit rat e (Rs.) Qt y. Tot al (Rs.)

    1 Three Hundred Fif ty (350) resource-days of M etso Automation for

    fol lowin g act iv i t ies:

    M andays of an Expert : 27 days

    M andays of Lead Engineer : 100 days

    M andays of an Engineer : 223 days

    10666 350 3733100

    a Project m anagement for al l the act iv i t ies related to Perform ance

    Calculation . PS: The expertise / m an-power fo r Performance Calculationimplement ation is different from that of implement ing OPC / IEC

    Connectivity

    Att end d esign liaison m eetin gs wit h UPRVUNL / U PRVUNL Consult ant fo r

    Finalization of technical scope and project schedule for

    implement at ion of Perform ance Calculat ions

    Final izat ion of sof tw are design ph i losophy fo r perfo rmance

    applications and user interface

    c Create tem plates. Design of li braries and OCX

    d Design engineer ing of d atabase with connecti vity fro m OPC / IEC server

    required for al l plants

    e Design engineering for user interface

    f Design th e Performance Calculat ion l ibraries, based on the requirement

    of UPRVUNL and th e design data of the Boiler an d Turbine

    manufacturers.Review and approval of template design fo r Performance Calculat ion

    wit h U PRVUNL.

    PS: The tem plate d esign review an d app roval fr om UPRVUNL is essential

    prior to the start of detai led engineering at plant level

    h Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be

    submit ted by Metso

    75050 lot 75050

    i Two (2) visits of 5 days each to UPRVUNL / UPRVUNL Consultan t of fices

    for im plementat ion of t he above act iv i t ies. Al l t ravel and l iv ing expenses

    of M etso representat ive shall be borne by M etso

    35000 2 70000

    TOTAL 3878150

    B.3 Equipment and software l icense required at each Plant Location, Comm on for all Units. (Applicable for both OPC & IEC Connectivity):

    Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)

    1 VB.Net M icrosof t M icrosoft 1 500002 m axAPPS So ft w are SFT400 SFT400 1 400000

    3 Laptop (HP/ Com paq nx7400 or equivalent ) HP / Equiv. HP / Equiv. 1 100000

    TOTAL 550000

    B.4 Equipment and software licenses required for O P C C o n n e c t i v i t y wit h M AX1 & M AX1000 System.

    Applicable t o Unit s Obra 6, 7 & 8; Parichha 1 & 2

    Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)

    1 DPU Bus M odule (refurb ished) PPR101 PPR101 1 671291

    2 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000

    max Security key (VTS4P) with follo win g licenses:

    maxVUE Runt ime license (SFT451) 1no. 213750

    ma xTOOLS license (SFT453) 1no . 0

    ma xSTORIAN license (SFT455) 1n o. 445500

    OPC gateway + server license (SFT462) 1no. 281160DPU4F Configurato r license 1no. 242370

    4 M ount ing Conso le M A Std. M A Std. 1 36000

    5 Redundan t Sw it ch, 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 1 50000

    6 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000

    7 Highw ay cable M A Std. M A Std. As reqd. 3000

    TOTAL 2064071

    1SFT400

    b

    g

    3 SFT400

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    B.5 Equipment and software l icense required for O P C C o n n e c t i v i t y wit h m axDNA System:

    Applicable t o Unit s: Anpara 4 & 5; Harduaganj 7, 8, &9; Obra 9, 10, 11, 12 & 13; Parichha 3, 4, 5 & 6

    Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)

    1 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000

    max Security key (VTS4P) with follo win g licenses:

    maxVUE Runt ime license (SFT451) 1no. 213750

    ma xTOOLS license (SFT453) 1no . 0

    ma xSTORIAN license (SFT455) 1n o. 445500

    OPC gateway + server license (SFT462) 1no. 281160DPU4F Configurato r license 1no. 242370

    3 M ount ing Conso le M A Std. M A Std. 1 36000

    4 Redundan t Sw it ch, 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 1 50000

    5 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000

    6 So f t w a re t oo l s f o r i n i ti al i za t ion and c om pat i b il it y w i t h ex ist i ng m ax DN A

    System

    M A Std. M A Std. 1 357595

    TOTAL 1747375

    B.6 Equipment and software licenses required for I E C C o n n e c t i v i t y wit h M AX1 & M AX1000 System.

    Applicable t o Unit s Obra 6, 7 & 8; Parichha 1 & 2

    Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)

    1 DPU Bus M odule (refurb ished) PPR101 PPR101 1 671291

    2 IEC Gatew ay 1 375000

    3 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000

    max Security key (VTS4P) with follo win g licenses:maxVUE Runt ime license (SFT451) 1no. 213750

    ma xTOOLS license (SFT453) 1no . 0

    ma xSTORIAN license (SFT455) 1n o. 445500

    OPC gateway + server license (SFT462) 1no. 281160

    DPU4F Configurato r license 1no. 242370

    5 M ount ing Conso le M A Std. M A Std. 1 36000

    6 Redundan t Sw it ch , 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 2 50000

    7 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000

    8 Highw ay cable M A Std. M A Std. As reqd. 3000

    TOTAL 2439071

    B.7 Equipment and software l icense required for I E C C o n n e c t i v i t y wit h m axDNA System:

    Applicable t o Unit s: Anpara 4 & 5; Harduaganj 7, 8, &9; Obra 9, 10, 11, 12 & 13; Parichha 3, 4, 5 & 6

    Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)1 IEC Gatew ay 1 375000

    2 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000

    max Security key (VTS4P) with follo win g licenses:

    maxVUE Runt ime license (SFT451) 1no. 213750

    ma xTOOLS license (SFT453) 1no . 0

    ma xSTORIAN license (SFT455) 1n o. 445500

    OPC gateway + server license (SFT462) 1no. 281160

    DPU4F Configurato r license 1no. 242370

    4 M ount ing Conso le M A Std. M A Std. 1 36000

    5 Sw itch, 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 2 50000

    6 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000

    7 So f t w a re t oo l s f o r i n it i al i za t ion and c om pat i b il it y w i t h ex ist i ng m ax DN A

    System

    M A Std. M A Std. 1 357595

    TOTAL 2122375

    3 SFT400 1SFT400

    2 SFT400 1

    4 SFT400 1

    SFT400

    SFT400

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    B.8 Engineering and site services applicable for EACH Unit (Applicable for both OPC & IEC Connectivity options)

    Sl. No. Descrip t ion Unit rat e Qt y. Tot al (Rs.)

    1 Fif teen (15) resource-days of Metso Auto mation for fo l lowing act iv i t ies:

    M andays of an Expert : 9 days

    M andays of Lead Engineer : 6 days

    16670 15 250050

    a Design of netw ork architecture and imp lementat ion plan for Unit

    Customizat ion o f applicat ions / data point s for each Unit

    Custom izing of t emp lates in OPC / IEC server

    Conf igurat ion of Unit specif ic data point connect iv i ty between

    the M etso supplied OPC / IEC Sever and the PI/ ERP server ar ranged

    by UPRVUNL

    Customizing of manual p oints templates and comm issioning of

    manual point sof tw are at unit level as per unit requirem ent and

    numb er of users

    Supervis ion of the fol lowing site act iv it ies:

    Supervi sion of installatio n of supplied maxDNA system

    hardw are (like DBM and OPC Server) at Unit

    Supervi sion of laying and installatio n of m axDNA system cables

    for conn ectivity of existing system to new DBM and OPC servers at

    UPRVUNL site at Unit.

    d System Power ON and conn ectivity of t he M etso supplied OPC / IEC

    Sever wit h the existing M etso DCS (M AX1 / M AX1000 / maxDNA)

    with out shutdo wn disturbing exist ing plant operat ion.

    Testing: Test ing of data connect iv ity bet ween the exist ing M etso DCS

    and t he M etso supplie d OPC / IEC Sever

    Testing of soft war e and displays at plant level

    Test ing of point manual ent ry sof tw are and authent icat ion

    Testing o f data con nectivit y betw een pl ant OPC / IEC Server

    (supp lied by M etso) and the PI/ERP server. In case PI/ M IS server is

    not available fo r testing, Met so will test connectivity using OPC/ IEC

    simulato r in place of PI/M IS server.

    f One (1) day of custom er orientat ion at s ite on the Operat ion and

    M ainten ance of the OPC / IEC Server and con nectivit y engineered b y

    Metso

    g Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be

    submit ted by Metso

    50000 1 50000

    h One (1) v is it of 5 days to each Unit s ite for implement at ion of the above

    activities. All travel and living expenses of M etso represent ative shall be

    borne by Metso

    35000 1 35000

    TOTAL 335050

    B.9 Equipment and software license required for Performance CalculationNote1at each Plant Location

    (Applicable fo r bot h OPC & IEC Connectivi ty):

    Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)

    max Securit y key (C4) wit h follo win g licenses:

    ma xCALCS licen se (SFT456) + t estin g s/w 1no . 303955

    DPU4F Configurato r license 1no. 242370

    TOTAL 546325

    Note 1: Perform ance Calculation licenses are not r equired in Anpara Unit 4 & 5 since already supplied with DAS project.

    SFT400

    b

    c

    e

    1 SFT400 1

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    B.10 Engineering and site services of Performance Calculations applicable for EACH Unit

    (Applicable for both OPC & IEC Connectivi ty op tio ns)

    Sl. No. Descrip t ion Unit rat e Qt y. Tot al (Rs.)

    1 Fif teen (15) resource-days of Metso Auto mation for fo l lowing act iv i t ies:

    M andays of an Expert : 7 days

    M andays of Lead Engineer : 3 days

    M andays of an Engineer : 5 days

    14370 15 215550

    a Design of perform ance calculat ion as per plant architecture. Instal lat ion and conf igurat ion of p erformance calculat ion

    package on m axDNA system.

    Installation of M icrosoft Visual Basic softw are.

    Customizat ion of perform ance calculat ion equat ions/ data po ints for

    each Unit

    Customizing of temp lates suitable to plant m odel.

    Conf igurat ion of unit specif ic data point in puts and out puts.

    Conf igurat ion of u nit specif ic equat ions and curves for

    calculat ion of unit equipment s ef f iciency.

    Testing:

    Test ing perfo rmance calculat ion equ at ion w ith t hree test case

    inputs

    Test ing of perf ormance calculat ion w ith onl ine inp uts andmanual inputs.

    Testing o f conne ctivity of results to PI/M IS server. In case

    PI/M IS server is not avai lable for test ing, Metso w il l test connect iv i ty

    using OPC/ IEC simu lator in pl ace of PI/M IS server.

    f Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be

    submit ted by Metso

    50000 1 50000

    g One (1) v is it of 5 days to each Unit s ite for implement at ion of the above

    activities. All travel and living expenses of M etso represent ative shall be

    borne by Metso

    35000 1 35000

    TOTAL 300550

    e

    b

    d