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MAI/BS-157/2010/R3
ANN EXURE B
BILL OF M ATERIAL w it h Pricin g:
B.1 Comm on Development and Engineering (Applicable for both OPC & IEC Connectivity)
Sl. No. Descrip t ion Unit rat e (Rs.) Qt y. Tot al (Rs.)
1 Five Hundred (500) resource-days of M etso Automation for fo l lowing
activities: M andays
of an Expert : 50 days
M andays of Lead Engineer : 150 daysM andays of an Engineer : 300 days
11000 500 5500000
a Project management fo r the complete project .
Att end d esign liaison m eetin gs wit h UPRVUNL / U PRVUNL Consult ant t o
Finalization of technical scope and project schedule
Finalization of software design philosophy
Freeze the design basis for t he engineeri ng application ,
datab ase and user int erface. PS: Met so will design and develop t he
OPC / IEC connectivity to PI/ ERP server(s), based on the
requi rem ents of UPRVUNL/ UPRVUNL Consultant
c Create tem plates. Design of li braries and OCX
d Design engineering for OPC / IEC database and conn ectivity fo r all plant s
e Design engineering for user interface
f Review and app roval of tem plate de sign with U PRVUNL. PS: Thetemplate design review and approval from UPRVUNL is essential prior to
the start of d etai led engineering at plant level
g Design of m anual data entry w ith auth ent icat ion: M etso shall develop a
software applicat ion wit h user interface which enables manual data
entry wit h authent icat ion of u p to 300 values or parameters per unit
int o th e OPC / IEC Serve r
h Init ial izat ion of commun icat ion protocol and t est ing procedures of
connectivit y betw een PI/ERP server. In case PI server is not available fo r
testing, M etso will d esign the test pro cedure u sing OPC / IEC simulato r
i Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be
submit ted by Metso
93400 lot 93400
j Three (3) visits of 5 d ays each to UPRVUNL / UPRVUNL Consult ant o ffices
for im plementat ion of t he above act iv i t ies. Al l t ravel and l iv ing expenses
of M etso representat ive shall be borne by M etso
35000 3 105000
TOTAL 5698400
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B.2 Common Engineer ing for Per formance Calcu lat ions
Sl. No. Descrip t ion Unit rat e (Rs.) Qt y. Tot al (Rs.)
1 Three Hundred Fif ty (350) resource-days of M etso Automation for
fol lowin g act iv i t ies:
M andays of an Expert : 27 days
M andays of Lead Engineer : 100 days
M andays of an Engineer : 223 days
10666 350 3733100
a Project m anagement for al l the act iv i t ies related to Perform ance
Calculation . PS: The expertise / m an-power fo r Performance Calculationimplement ation is different from that of implement ing OPC / IEC
Connectivity
Att end d esign liaison m eetin gs wit h UPRVUNL / U PRVUNL Consult ant fo r
Finalization of technical scope and project schedule for
implement at ion of Perform ance Calculat ions
Final izat ion of sof tw are design ph i losophy fo r perfo rmance
applications and user interface
c Create tem plates. Design of li braries and OCX
d Design engineer ing of d atabase with connecti vity fro m OPC / IEC server
required for al l plants
e Design engineering for user interface
f Design th e Performance Calculat ion l ibraries, based on the requirement
of UPRVUNL and th e design data of the Boiler an d Turbine
manufacturers.Review and approval of template design fo r Performance Calculat ion
wit h U PRVUNL.
PS: The tem plate d esign review an d app roval fr om UPRVUNL is essential
prior to the start of detai led engineering at plant level
h Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be
submit ted by Metso
75050 lot 75050
i Two (2) visits of 5 days each to UPRVUNL / UPRVUNL Consultan t of fices
for im plementat ion of t he above act iv i t ies. Al l t ravel and l iv ing expenses
of M etso representat ive shall be borne by M etso
35000 2 70000
TOTAL 3878150
B.3 Equipment and software l icense required at each Plant Location, Comm on for all Units. (Applicable for both OPC & IEC Connectivity):
Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)
1 VB.Net M icrosof t M icrosoft 1 500002 m axAPPS So ft w are SFT400 SFT400 1 400000
3 Laptop (HP/ Com paq nx7400 or equivalent ) HP / Equiv. HP / Equiv. 1 100000
TOTAL 550000
B.4 Equipment and software licenses required for O P C C o n n e c t i v i t y wit h M AX1 & M AX1000 System.
Applicable t o Unit s Obra 6, 7 & 8; Parichha 1 & 2
Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)
1 DPU Bus M odule (refurb ished) PPR101 PPR101 1 671291
2 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000
max Security key (VTS4P) with follo win g licenses:
maxVUE Runt ime license (SFT451) 1no. 213750
ma xTOOLS license (SFT453) 1no . 0
ma xSTORIAN license (SFT455) 1n o. 445500
OPC gateway + server license (SFT462) 1no. 281160DPU4F Configurato r license 1no. 242370
4 M ount ing Conso le M A Std. M A Std. 1 36000
5 Redundan t Sw it ch, 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 1 50000
6 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000
7 Highw ay cable M A Std. M A Std. As reqd. 3000
TOTAL 2064071
1SFT400
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B.5 Equipment and software l icense required for O P C C o n n e c t i v i t y wit h m axDNA System:
Applicable t o Unit s: Anpara 4 & 5; Harduaganj 7, 8, &9; Obra 9, 10, 11, 12 & 13; Parichha 3, 4, 5 & 6
Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)
1 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000
max Security key (VTS4P) with follo win g licenses:
maxVUE Runt ime license (SFT451) 1no. 213750
ma xTOOLS license (SFT453) 1no . 0
ma xSTORIAN license (SFT455) 1n o. 445500
OPC gateway + server license (SFT462) 1no. 281160DPU4F Configurato r license 1no. 242370
3 M ount ing Conso le M A Std. M A Std. 1 36000
4 Redundan t Sw it ch, 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 1 50000
5 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000
6 So f t w a re t oo l s f o r i n i ti al i za t ion and c om pat i b il it y w i t h ex ist i ng m ax DN A
System
M A Std. M A Std. 1 357595
TOTAL 1747375
B.6 Equipment and software licenses required for I E C C o n n e c t i v i t y wit h M AX1 & M AX1000 System.
Applicable t o Unit s Obra 6, 7 & 8; Parichha 1 & 2
Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)
1 DPU Bus M odule (refurb ished) PPR101 PPR101 1 671291
2 IEC Gatew ay 1 375000
3 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000
max Security key (VTS4P) with follo win g licenses:maxVUE Runt ime license (SFT451) 1no. 213750
ma xTOOLS license (SFT453) 1no . 0
ma xSTORIAN license (SFT455) 1n o. 445500
OPC gateway + server license (SFT462) 1no. 281160
DPU4F Configurato r license 1no. 242370
5 M ount ing Conso le M A Std. M A Std. 1 36000
6 Redundan t Sw it ch , 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 2 50000
7 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000
8 Highw ay cable M A Std. M A Std. As reqd. 3000
TOTAL 2439071
B.7 Equipment and software l icense required for I E C C o n n e c t i v i t y wit h m axDNA System:
Applicable t o Unit s: Anpara 4 & 5; Harduaganj 7, 8, &9; Obra 9, 10, 11, 12 & 13; Parichha 3, 4, 5 & 6
Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)1 IEC Gatew ay 1 375000
2 m axSTATION w it h 22" TFT m onitor, m ouse & keyboard HP / Equiv. HP / Equiv. 1 120000
max Security key (VTS4P) with follo win g licenses:
maxVUE Runt ime license (SFT451) 1no. 213750
ma xTOOLS license (SFT453) 1no . 0
ma xSTORIAN license (SFT455) 1n o. 445500
OPC gateway + server license (SFT462) 1no. 281160
DPU4F Configurato r license 1no. 242370
4 M ount ing Conso le M A Std. M A Std. 1 36000
5 Sw itch, 8 10BT/ 100BTX 240Vac DLINK / Equiv. DLINK / Equiv. 2 50000
6 Ethernet CAT5E cable Indust ry St d. Indust ry St d. As reqd. 1000
7 So f t w a re t oo l s f o r i n it i al i za t ion and c om pat i b il it y w i t h ex ist i ng m ax DN A
System
M A Std. M A Std. 1 357595
TOTAL 2122375
3 SFT400 1SFT400
2 SFT400 1
4 SFT400 1
SFT400
SFT400
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B.8 Engineering and site services applicable for EACH Unit (Applicable for both OPC & IEC Connectivity options)
Sl. No. Descrip t ion Unit rat e Qt y. Tot al (Rs.)
1 Fif teen (15) resource-days of Metso Auto mation for fo l lowing act iv i t ies:
M andays of an Expert : 9 days
M andays of Lead Engineer : 6 days
16670 15 250050
a Design of netw ork architecture and imp lementat ion plan for Unit
Customizat ion o f applicat ions / data point s for each Unit
Custom izing of t emp lates in OPC / IEC server
Conf igurat ion of Unit specif ic data point connect iv i ty between
the M etso supplied OPC / IEC Sever and the PI/ ERP server ar ranged
by UPRVUNL
Customizing of manual p oints templates and comm issioning of
manual point sof tw are at unit level as per unit requirem ent and
numb er of users
Supervis ion of the fol lowing site act iv it ies:
Supervi sion of installatio n of supplied maxDNA system
hardw are (like DBM and OPC Server) at Unit
Supervi sion of laying and installatio n of m axDNA system cables
for conn ectivity of existing system to new DBM and OPC servers at
UPRVUNL site at Unit.
d System Power ON and conn ectivity of t he M etso supplied OPC / IEC
Sever wit h the existing M etso DCS (M AX1 / M AX1000 / maxDNA)
with out shutdo wn disturbing exist ing plant operat ion.
Testing: Test ing of data connect iv ity bet ween the exist ing M etso DCS
and t he M etso supplie d OPC / IEC Sever
Testing of soft war e and displays at plant level
Test ing of point manual ent ry sof tw are and authent icat ion
Testing o f data con nectivit y betw een pl ant OPC / IEC Server
(supp lied by M etso) and the PI/ERP server. In case PI/ M IS server is
not available fo r testing, Met so will test connectivity using OPC/ IEC
simulato r in place of PI/M IS server.
f One (1) day of custom er orientat ion at s ite on the Operat ion and
M ainten ance of the OPC / IEC Server and con nectivit y engineered b y
Metso
g Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be
submit ted by Metso
50000 1 50000
h One (1) v is it of 5 days to each Unit s ite for implement at ion of the above
activities. All travel and living expenses of M etso represent ative shall be
borne by Metso
35000 1 35000
TOTAL 335050
B.9 Equipment and software license required for Performance CalculationNote1at each Plant Location
(Applicable fo r bot h OPC & IEC Connectivi ty):
Sl. No. Descrip t ion M odel No. M odel No. Qty. Unit rate (Rs.)
max Securit y key (C4) wit h follo win g licenses:
ma xCALCS licen se (SFT456) + t estin g s/w 1no . 303955
DPU4F Configurato r license 1no. 242370
TOTAL 546325
Note 1: Perform ance Calculation licenses are not r equired in Anpara Unit 4 & 5 since already supplied with DAS project.
SFT400
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B.10 Engineering and site services of Performance Calculations applicable for EACH Unit
(Applicable for both OPC & IEC Connectivi ty op tio ns)
Sl. No. Descrip t ion Unit rat e Qt y. Tot al (Rs.)
1 Fif teen (15) resource-days of Metso Auto mation for fo l lowing act iv i t ies:
M andays of an Expert : 7 days
M andays of Lead Engineer : 3 days
M andays of an Engineer : 5 days
14370 15 215550
a Design of perform ance calculat ion as per plant architecture. Instal lat ion and conf igurat ion of p erformance calculat ion
package on m axDNA system.
Installation of M icrosoft Visual Basic softw are.
Customizat ion of perform ance calculat ion equat ions/ data po ints for
each Unit
Customizing of temp lates suitable to plant m odel.
Conf igurat ion of unit specif ic data point in puts and out puts.
Conf igurat ion of u nit specif ic equat ions and curves for
calculat ion of unit equipment s ef f iciency.
Testing:
Test ing perfo rmance calculat ion equ at ion w ith t hree test case
inputs
Test ing of perf ormance calculat ion w ith onl ine inp uts andmanual inputs.
Testing o f conne ctivity of results to PI/M IS server. In case
PI/M IS server is not avai lable for test ing, Metso w il l test connect iv i ty
using OPC/ IEC simu lator in pl ace of PI/M IS server.
f Project d ocumentat ion. Six (6) sets of f inal docum entat ion shall be
submit ted by Metso
50000 1 50000
g One (1) v is it of 5 days to each Unit s ite for implement at ion of the above
activities. All travel and living expenses of M etso represent ative shall be
borne by Metso
35000 1 35000
TOTAL 300550
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