HB70

INSTRUKCJA OBSUGI, SERWISOWA I LISTA OSTRZEE

WARNING, OPERATING AND MAINTENANCE MANUAL

ANWEISUNGS-, BEDIENUNGS UND WARTUNGSHANDBUCH

SPIS TRECI

LISTA OSTRZEE ........................................................................................... 1 A.1 RYZYKA MECHANICZNE .................................................................................................................................... 2

A.1.1 ZAGROENIA MECHANICZNE ............................................................................................................................................... 2 A.1.2 NIEBEZPIECZESTWO ZGNIECENIA .................................................................................................................................... 5 A.1.3 NIEBEZPIECZESTWO OBCICIA ......................................................................................................................................... 8 A.1.4 ZAGROENIA POCIGNICIEM LUB PORWANIEM .............................................................................................................. 9 A.1.5 ZAGROENIA UDERZENIEM .................................................................................................................................................. 9 A.1.6 ZAGROENIA ZWIZANE Z WYCIEKAMI OLEJU ................................................................................................................ 11 A.1.7 UTRATA STATECZNOCI ..................................................................................................................................................... 12 A.1.8 POLIZGNICIA, POTKNICIA I UPADKI ............................................................................................................................. 15

A.2 ZAGROENIA PORAENIEM PRDEM ........................................................................................................... 16 A.2.1 STYK Z PRDEM ................................................................................................................................................................... 16 A.2.2 ELEKTROSTATYCZNO .................................................................................................................................................... 18

A.3 ZAGROENIA OD GORCA.............................................................................................................................. 19 A.3.1 POPARZENIA ........................................................................................................................................................................ 19 A.3.2 TEMPERATURA OTOCZENIA ............................................................................................................................................... 19

A.4 ZAGROENIA OD HAASU .............................................................................................................................. 20 A.5 ZAGROENIA OD WIBRACJI ............................................................................................................................ 20 A.6 RYZYKA OD SUBSTANCJI UYWANYCH W URZDZENIU ........................................................................... 21

A.6.1 RYZYKA OD SUBSTANCJI TOKSYCZNYCH (WDYCHANIE LUB KONTAKT) ...................................................................... 21 A.7 ZAGROENIA ERGONOMICZNE ...................................................................................................................... 25

A.7.1 POZYCJA OBSUGI .............................................................................................................................................................. 25 A.7.2 WIDOCZNO....................................................................................................................................................................... 26 A.7.3 BDY CZOWIEKA .............................................................................................................................................................. 27

A.8 NIEOCZEKIWANE WCZENIA I WYCZENIA URAWIA ........................................................................... 28 A.9 BDY URZDZE ZABEZPIECZAJCYCH ................................................................................................... 29 A.10 BDY W POCZENIACH .............................................................................................................................. 31 A.11 ZAGROENIE PRZY NIE-POPRAWNYCH RUCHACH ADUNKU .................................................................. 33 A.12 OSTRZEENIA ODNONIE PODNOSZENIA I TRANSPORTU URAWIA ...................................................... 36 A.13 DODATKOWE OSTRZEENIA PRZY STEROWANIU RADIOWYM ................................................................. 37 A.14 OSTRZEENIA PRZY DODATKOWYCH PODPORACH .................................................................................. 41 A.15 DODATKOWE OSTRZEENIA PRZY BOCIANKU ............................................................................................ 43 A.16 OSTRZEENIA PRZY PRACY Z SIODEKA LUB STANOWISKA STOJCEGO ........................................... 44 A.17 DODATKOWE OSTRZEENIA PRZY WCIGARCE ........................................................................................ 46 A.18 DODATKOWE OSTRZEENIA PRZY YCE I PRZY CHWYTAKU ................................................................. 49 A.19 DODATKOWE OSTRZEENIA PRZY WIERCENIU .......................................................................................... 52

B INSTRUKCJA OBSUGI ........................................................................... 1 B.1 WPROWADZENIE ................................................................................................................................................ 2 B.2 IDENTYFIKACJA .................................................................................................................................................. 3 B.3 OPIS URAWIA ORAZ DOKUMENTACJA ......................................................................................................... 4

B.3.1 ZACZONA DOKUMENTACJA .............................................................................................................................................. 4 B.3.2 PRZEPISY PROJEKTOWE I KLASYFIKACYJNE .................................................................................................................... 4 B.3.3 Z OZNACZENIEM CE ............................................................................................................................................................. 5 B.3.4 BEZ OZNACZENIA CE ............................................................................................................................................................ 5 B.3.5 WARUNKI EKSPLOATACJI ..................................................................................................................................................... 6 B.3.6 CZYNNOCI ZABRONIONE .................................................................................................................................................... 6 B.3.7 GWNE PODZESPOY......................................................................................................................................................... 7 B.3.8 URZDZENIA BEZPIECZESTWA, OGRANICZNIKI I WSKANIKI ........................................................................................ 8 B.3.9 PLOMBY ZABEZPIECZE ....................................................................................................................................................... 9 B.3.10 Sterowanie urawi bez X ........................................................................................................................................................ 10 B.3.11 STEROWANIE DLA X ............................................................................................................................................................ 11

B.4 OPIS STEROWNIKW ....................................................................................................................................... 12 B.4.1 PENEL STEROWANIA URAWIA CE NIE Z X ....................................................................................................................... 12 B.4.2 PANEL STEROWANIA (URAW Z X) .................................................................................................................................. 13 B.4.3 STEROWANIE URAWIA NIE X ............................................................................................................................................ 14 B.4.4 STEROWANIE PRAC URAWIA Z X ................................................................................................................................... 17 B.4.5 STEROWANIE ZE. STANOWISKA STOJCEGO LUB Z SIODEKA (OPCIONALNIE) ......................................................... 20

B.5 OPIS URZDZE ZABEZPIECZAJCYCH ...................................................................................................... 23 B.5.1 ZAWR OGRANICZAJCY MAKSYMALNE CINIENIE PRACY .......................................................................................... 23 B.5.2 ZAWR NADCINIENIOWY .................................................................................................................................................. 24 B.5.3 OGRANICZNIK UDWIGU (URAWIE z X) ........................................................................................................................... 25 B.5.4 WYCZENIE OGRANICZNIKA UDWIGU ........................................................................................................................... 26 B.5.5 WYCZNIK BEZPIECZESTWA ......................................................................................................................................... 28 B.5.6 OGRANICZNIK UDWIGU PRZY RCZNYM PRZEDUENIU WYSIGNIKA ..................................................................... 29 B.5.7 ZAWORY BLOKUJCE NA SIOWNIKACH HYDRAULICZNYCH ......................................................................................... 30 B.5.8 BLOKADY DLA BELEK PODPOROWYCH ............................................................................................................................. 31 B.5.9 URZDZENIE BLOKUJCE RCZNE PRZEDUENIE WYSIGNIKA ................................................................................ 32 B.5.10 OGRANICZNIK OBROTU (OPCJONALNIE) ........................................................................ Bd! Nie zdefiniowano zakadki.

B.6 WSKANIKI I LAMPKI OSTRZEGAJCE ......................................................................................................... 33 B.6.1 WSKANIKI POZIOMU OLEJU I TEMPERATURY NA ZBIORNIKU OLEJU .......................................................................... 33 B.6.2 WSKANIK UDWIGU URAW EC BEZ X ............................................................................................................................ 33

B.6.3 WSKANIK ZABRUDZENIA FILTRA ...................................................................................................................................... 34 LAMPKI OSTRZEGAJCE (URAWIE EC X) ........................................................................................................................................ 34 B.6.5 WSKANIK OGRANICZNIKA UDWIGU X ............................................................................................................................ 35

B.7 NAKLEJKI .......................................................................................................................................................... 36 B.8 PODSTAWOWA KONTROLA WARUNKW PRACY ....................................................................................... 37

B.8.1 WARUNKI KLIMATYCZNE I ATMOSFERYCZNE .................................................................................................................. 37 B.8.2 ODLEGOCI OD LINII ENERGETYCZNYCH ....................................................................................................................... 38 B.8.3 POCHYLENIE TERENU ......................................................................................................................................................... 38 B.8.4 WYTRZYMAO PODOA................................................................................................................................................ 39 B.8.5 SYGNALIZOWANIE ............................................................................................................................................................... 40 B.8.6 OGLNE WYTYCZNE KONTROLI URAWIA PRZED ROZPOCZCIEM PRACY ................................................................ 41

B.9 PRACA URAWIEM ........................................................................................................................................... 42 B.9.1 ROZPOCZCIE PRACY (BEZ STEROWANIA RADIOWEGO) ............................................................................................... 42 B.9.2 ROZPOCZCIE PRACY URAWIA ( X) ................................................................................................................................. 43 B.9.3 PROCEDURA DOTYCZCA PODPR URAWIA BEZ AA ................................................................................................... 44 B.9.4 PROCEDURA DOTYCZCA PODPR URAWIA AA ........................................................................................................... 45 B.9.5 PROCEDURA ROZKADANIA URAWIA .............................................................................................................................. 46 B.9.6 OBSUGA - PODNOSZENIA ................................................................................................................................................. 47 B.9.7 PROCEDURA SKADANIA URAWIA ................................................................................................................................... 49 B.9.8 PROCEDURA SKADANIA PODPR URAWIA NIE AA ...................................................................................................... 51 B.9.9 PROCEDURA SKADANIA PODPR URAWIA AA ............................................................................................................. 52 B.9.10 OBOWIZKOWE SPRAWDZENIE BEZPIECZESTWA PRZED OPUSZCZENIEM MIEJSCA PRACY ................................. 53

B.10 DODATKOWE PODPORY .................................................................................................................................. 54 B.10.1GWNE ZESPOY ................................................................................................................................................................... 54 B.10.2 URZDZENIA ZABEZPIECZAJACE I ZAWORY BLOKUJCE .............................................................................................. 54 B.10.3 PROCEDURA ROZKADANIA DODAT PODPR URAWIA. ............................................................................................... 55 B.10.4 PROCEDURA SKADANIA DODAT. PODPR. .................................................................................................................... 56

B.11 AKCESORIA DO PODNOSZENIA ..................................................................................................................... 57 B.11.1 WYSUW MECHANICZNY ...................................................................................................................................................... 58 B.11.2 WCIGARKA ......................................................................................................................................................................... 60 B.11.3 YKA KOPARKOWA - POLIP .............................................................................................................................................. 62

C INSTRUKCJA SERWISOWA ..................................................................... 1 C.1 WARUNKI GWARANCJI ...................................................................................................................................... 2 C.2 TYPOWE CZYNNOSCI SERWISOWE ................................................................................................................. 2

C.2.1 SMAROWANIE......................................................................................................................................................................... 3 C.2.2 SCHEMAT SMAROWANIA ...................................................................................................................................................... 4 C.2.3 UZUPENIENIE OLEJU W ZBIORNIKU ................................................................................................................................... 5 C.2.4 CZYSZCZENIE URAWIA ....................................................................................................................................................... 6

C.3 PLANOWE PRZEGLADY SERWISOWE ............................................................................................................. 7 C.4 DODATKOWE PRZEGLADY SERWISOWE ........................................................................................................ 7 C.5 PRZESTOJE W PRACY ....................................................................................................................................... 7 C.6 ZAKOCZENIE EKSPLOATACJI URAWIA ...................................................................................................... 8

C.6.1 ZDEMONTOWANIE ................................................................................................................................................................. 8 C.6.2 MAGAZYNOWANIE ................................................................................................................................................................. 9 C.6.3 ROZKADANIE NA ELEMENTY .............................................................................................................................................. 9

D ZACZNIKI .............................................................................................. 1 D.1 DANE TECHNICZNE ............................................................................................................................................ 2

D.1.1 DANE OGLNE ....................................................................................................................................................................... 2 D.1.2 CZAS WYSUWU SIOWNIKA HYDRAULICZNEGO ................................................................................................................ 3 D.1.3 POJEMNO SYSTEMU HYDRAULICZNEGO ....................................................................................................................... 3 D.1.4 WYMIARY ZEWNTRZNE ....................................................................................................................................................... 4 D.1.5 WYSOKO HAKA .................................................................................................................................................................. 5 D.1.6 WYKRES UDWIGU ................................................................................................................................................................ 6 D.1.7 WAGI I RODKI CIKOCI ................................................................................................................................................. 10 D.1.8 SCHEMAT HYDRAULICZNY ................................................................................................................................................. 11 SCHEMAT ELEKTRYCZNY ................................................................................................................................................................... 26 D.1.10 PITTOGRAMMI APPLICATI ALLA GRU ................................................................................................................................. 28 D.1.11 LISTA PLANOWANYCH PRZEGLDW ............................................................................................................................... 30 D.1.12 PROBLEMY ........................................................................................................................................................................... 32 D.1.13 MOMENTY DOKRCANIA ..................................................................................................................................................... 35 D.1.14 TABELA ZMIAN JEDNOSTEK WYMIAROWYCH ................................................................................................................... 37

CONTENTS

A WARNING MANUAL ................................................................................. 1 A.1 MECHANICAL HAZARDS .................................................................................................................................... 2

A.1.1 MECHANICAL RESISTENCE .................................................................................................................................................. 2 A.1.2 CRUSHING HAZARD ............................................................................................................................................................... 5 A.1.3 CUTTING HAZARD .................................................................................................................................................................. 8 A.1.4 DRAGGING OR ENTRAPMENT HAZARD ............................................................................................................................... 9 A.1.5 IMPACT HAZARD .................................................................................................................................................................... 9 A.1.6 OIL LEAK HAZARD ................................................................................................................................................................ 11 A.1.7 LOSS OF STABILITY ............................................................................................................................................................. 12 A.1.8 SLIPPING, TRIPPING AND FALLS ........................................................................................................................................ 15

A.2 ELECTRIC SHOCK HAZARD............................................................................................................................. 16 A.2.1 CONTACT WITH LIVE COMPONENTS ................................................................................................................................. 16 A.2.2 STATIC ELECTRICITY ........................................................................................................................................................... 18

A.3 HEAT HAZARDS ................................................................................................................................................ 19 A.3.1 BURNS ................................................................................................................................................................................... 19 A.3.2 ENVIRONMENTAL TEMPERATURE ..................................................................................................................................... 19

A.4 NOISE HAZARDS ............................................................................................................................................... 20 A.5 VIBRATION HAZARDS ...................................................................................................................................... 20 A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ............................................................. 21

A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) .............................................................................................. 21 A.7 ERGONOMIC HAZARDS ................................................................................................................................... 25

A.7.1 OPERATING POSITIONS ...................................................................................................................................................... 25 A.7.2 VISIBILITY.............................................................................................................................................................................. 26 A.7.3 HUMAN ERROR .................................................................................................................................................................... 27

A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ..................................................................... 28 A.9 SAFETY DEVICE FAULTS ................................................................................................................................. 29 A.10 COUPLING FAULTS .......................................................................................................................................... 31 A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ................................................................................... 33 A.12 WARNINGS TO LIFT AND TRASPORT THE CRANE ....................................................................................... 36 A.13 SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL ................................................................ 37 A.14 WARNINGS FOR SUPPLEMENTARY CROSS-BEAM ..................................................................................... 41 A.15 SUPPLEMENTARY WARNINGS FOR JIB ........................................................................................................ 43 A.16 WARNINGS FOR CONTROLS ON COLUMN AND ON FOOTBOARD ............................................................. 44 A.17 SUPPLEMENTARY WARNINGS FOR WINCH .................................................................................................. 46 A.18 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ................................................................................... 49 A.19 SUPPLEMENTARY WARNINGS FOR DRILL.................................................................................................... 52

B OPERATING MANUAL .............................................................................. 1 B.1 PREMISE .............................................................................................................................................................. 2 B.2 IDENTIFICATION .................................................................................................................................................. 3 B.3 CRANE DESCRIPTION AND DOCUMENTATION ............................................................................................... 4

B.3.1 ENCLOSED DOCUMENTATION .............................................................................................................................................. 4 B.3.2 DESIGN REGULATIONS AND CLASSIFICATION ........................................................................................................................ 4 B.3.3 CE MARK ................................................................................................................................................................................. 5 B.3.4 NOT-EC MARK ........................................................................................................................................................................ 5 B.3.5 SERVICE CONDITIONS .......................................................................................................................................................... 6 B.3.6 FORBIDDEN OPERATIONS .................................................................................................................................................... 6 B.3.7 MAIN COMPONENTS .............................................................................................................................................................. 7 B.3.8 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS ..................................................................................................... 8 B.3.9 SAFETY SEALS ....................................................................................................................................................................... 9 B.3.10 CONTROLS OF NO X CRANE ............................................................................................................................................... 10 B.3.11 X-CRANE CONTROLS ........................................................................................................................................................... 11

B.4 DESCRIPTION OF THE CONTROLS ................................................................................................................. 12 B.4.1 CONTROL PANELS ON EC NO X CRANE ............................................................................................................................ 12 B.4.2 CONTROL PANEL (X CRANE) .............................................................................................................................................. 13 0 NO X CRANE CONTROLS ..................................................................................................................................................... 14 B.4.4 X-CRANE WORK OPERATION CONTROLS ......................................................................................................................... 17 B.4.5 CONTROLS ON COLUMN AND ON FOOTBOARD (OPTIONAL) .......................................................................................... 20

B.5 DESCRIPTION OF THE SAFETY DEVICES ...................................................................................................... 23 B.5.1 MAX WORKING PRESSURE VALVE ..................................................................................................................................... 23 B.5.2 OVERPRESSURE VALVES ................................................................................................................................................... 24 B.5.3 LOAD LIMITING DEVICE (EC CRANES) ............................................................................................................................... 25 0 EXCLUSION OF LOAD LIMITING DEVICE ............................................................................................................................ 26 B.5.5 EMERGENCY STOP BUTTONS ............................................................................................................................................ 28 B.5.6 MANUAL EXTENSION LOAD LIMITING DEVICE .................................................................................................................. 29 B.5.7 BLOCK VALVES ON HYDRAULIC CYLINDERS .................................................................................................................... 30 B.5.8 LOCKS FOR STABILIZER RODS .......................................................................................................................................... 31 B.5.9 MANUAL EXTENSIONS LOCK DEVICES .............................................................................................................................. 32 B.5.10 SLEWING LIMITING DEVICES (OPTIONAL) ....................................................................... Bd! Nie zdefiniowano zakadki.

0 GAUGES AND WARNING LIGHTS .................................................................................................................... 33 0 OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK .......................................................................................... 33 B.6.2 LOAD INDICATORS EC NOT X CRAN .................................................................................................................................. 33

B.6.3 FILTER CLOGGING INDICATORS ........................................................................................................................................ 34 _Toc219022190 B.6.5 X LIMITING DEVICE ALARMS DIAGNOSTICS ...................................................................................................................... 35

B.7 PICTOGRAMS .................................................................................................................................................... 36 B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS ...................................................................... 37

B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS ...................................................................................................................... 37 B.8.2 DISTANCE FROM POWER LINES......................................................................................................................................... 38 B.8.3 GROUND SLOPE ................................................................................................................................................................... 38 B.8.4 GROUND RESISTANCE ........................................................................................................................................................ 39 B.8.5 VISIBILITY.............................................................................................................................................................................. 40 B.8.6 GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION ................................................................................... 41

B.9 OPERATING WITH THE CRANE ....................................................................................................................... 42 B.9.1 START UP OPERATION (NO X CRANE) ............................................................................................................................... 42 B.9.2 START UP OPERATION (X CRANE) ..................................................................................................................................... 43 B.9.3 STABILIZATION PROCEDURE OF THE CRANE NOT AA .................................................................................................... 44 0 STABILIZATION PROCEDURE OF AA CRANE ..................................................................................................................... 45 B.9.5 PROCEDURE FOR OPENING THE CRANE .......................................................................................................................... 46 B.9.6 LIFTING OPERATIONS ......................................................................................................................................................... 47 B.9.7 PROCEDURE FOR CLOSING THE CRANE .......................................................................................................................... 49 B.9.8 PRODEDURE FOR CLOSING THE STABILIZERS ................................................................................................................ 51 B.9.9 PRODEDURE FOR CLOSING THE STABILIZERS AA CRANE ............................................................................................. 52 B.9.10 COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE ........................................................................ 53

B.10 SUPPLEMENTARY STABILISERS .................................................................................................................... 54 B.10.1 MAIN COMPONENTS ............................................................................................................................................................ 54 B.10.2 SAFETY DEVICES AND BLOCKING VALVES ....................................................................................................................... 54 B.10.3 PROCEDURE TO OPEN THE SUPPLEMENTARY OUTRIGGERS ....................................................................................... 55 B.10.4 PRODEDURE TO CLOSE THE SUPPL.Y OUTRIGGERS ..................................................................................................... 56

B.11 LIFTING ACCESSORIES ................................................................................................................................... 57 B.11.1 MANUAL EXTENSIONS ......................................................................................................................................................... 58 B.11.2 WINCH ................................................................................................................................................................................... 60 B.11.3 BUCKET-GRAB...................................................................................................................................................................... 62

C MAINTENANCE MANUAL ......................................................................... 1 C.1 WARRANTY TERMS ............................................................................................................................................ 2 C.2 ORDINARY MAINTENANCE ................................................................................................................................ 2

C.2.1 GREASING .............................................................................................................................................................................. 3 C.2.2 GREASING CHART ................................................................................................................................................................. 4 C.2.3 FILLING UP THE OIL TANK ..................................................................................................................................................... 5 C.2.4 CLEANING THE CRANE .......................................................................................................................................................... 6

C.3 PLANNED MAINTENANCE .................................................................................................................................. 7 C.4 EXTRAORDINARY MAINTENANCE .................................................................................................................... 7 C.5 INACTIVITY .......................................................................................................................................................... 7 C.6 PUTTING THE CRANE OUT OF ORDER ............................................................................................................ 8

C.6.1 DISASSEMBLY ........................................................................................................................................................................ 8 C.6.2 STOCKING ............................................................................................................................................................................... 9 C.6.3 DISPOSAL ............................................................................................................................................................................... 9

D ENCLOSURES .......................................................................................... 1 D.1 TECHNICAL SPECIFICATIONS ........................................................................................................................... 2

D.1.1 GENERAL SPECIFICATIONS .................................................................................................................................................. 2 D.1.2 OPENING TIME OF THE HYDRAULIC CYLINDERS ............................................................................................................... 3 D.1.3 CAPACITY OF HYDRAULIC SYSTEM ..................................................................................................................................... 3 D.1.4 OVERALL DIMENSIONS.......................................................................................................................................................... 4 D.1.5 HOOK HEIGHT ........................................................................................................................................................................ 5 D.1.6 LOAD DIAGRAMS .................................................................................................................................................................... 6 D.1.7 WEIGHTS AND CENTRES OF GRAVITY .............................................................................................................................. 10 D.1.8 HYDRAULIC DIAGRAMS ....................................................................................................................................................... 11 0 ELECTRIC DIAGRAMS .......................................................................................................................................................... 26 D.1.10 PICTOGRAMS ON THE CRANE ............................................................................................................................................ 28 D.1.11 PLANNED MAINTENANCE CHECK LIST .............................................................................................................................. 30 D.1.12 TROUBLESHOOTING ............................................................................................................................................................ 32 D.1.13 TIGHTENING TORQUES ....................................................................................................................................................... 35 D.1.14 CONVERSION TABLES OF MEASUREMENTS UNITS ......................................................................................................... 37

INHALT

A ANWEISUNGSHANDBUCH ...................................................................... 1 A.1 MECHANISCHE GEFAHREN ............................................................................................................................... 2

A.1.1 MECHANISCHE FESTIGKEIT.................................................................................................................................................. 2 A.1.2 QUETSCHUNGSRISIKO .......................................................................................................................................................... 5 A.1.3 SCHERGEFAHR ...................................................................................................................................................................... 8 A.1.4 GEFAHR DES ERFASSENS UND EINZIEHENS ..................................................................................................................... 9 A.1.5 STOSSGEFAHR ...................................................................................................................................................................... 9 A.1.6 LSPRITZGEFAHR ............................................................................................................................................................... 11 A.1.7 STABILITTSVERLUST ......................................................................................................................................................... 12 A.1.8 RUTSCH- STOLPER- UND STURZGEFAHR ......................................................................................................................... 15

A.2 GEFAHREN ELEKTRISCHER ART ................................................................................................................... 16 A.2.1 KONTAKT MIT SPANNUNGSFHRENDEN TEILEN ............................................................................................................. 16 A.2.2 ELEKTROSTATISCHE PHNOMENE ................................................................................................................................... 18

A.3 GEFAHREN THERMISCHER ART ..................................................................................................................... 19 A.3.1 VERBRENNUNGEN VERBRHUNGEN ................................................................................................................................ 19 A.3.2 UMGEBUNGSTEMPERATUR ................................................................................................................................................ 19

A.4 GEFAHREN DURCH LRM ............................................................................................................................... 20 A.5 GEFAHREN DURCH VIBRATIONEN ................................................................................................................. 20 A.6 GEFAHREN DURCH VON DER MASCHINE VERWENDETE STOFFE ............................................................ 21

A.6.1 GEFAHREN DURCH FLSSIGKEITEN MIT SCHDLICHER WIRKUNG (BERHRUNG, EINATMEN) ................................ 21 A.7 GEFAHREN ERGONOMISCHER ART ............................................................................................................... 25

A.7.1 ARBEITSPLATZ ..................................................................................................................................................................... 25 A.7.2 SICHTBARKEIT ..................................................................................................................................................................... 26 A.7.3 MENSCHLICHES VERSAGEN............................................................................................................................................... 27

A.8 UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS .................................................................. 28 A.9 FUNKTIONSUNTCHTIGKEIT DER SICHERHEITSEINRICHTUNGEN ........................................................... 29 A.10 ANSCHLUSSFEHLER ........................................................................................................................................ 31 A.11 GEFAHREN DURCH MANVRIERFEHLER ..................................................................................................... 33 A.12 WARNUNGEN FR TRANSPORT UND AUFHEBEN DES KRANS ................................................................. 36 A.13 ZUSTZLICHE HINWEISE FR DIE FUNKFERNSTEUERUNG....................................................................... 37 A.14 HINWEISE FR ZUSATZABSTTZUNGEN ...................................................................................................... 41 A.15 ZUSTZLICHE HINWEISE FR JIB-AUSLEGER ............................................................................................. 43 A.16 HINWEISE FR STEUERPLATZ AN DER SULE UND AUF TRITTBRETT ................................................... 44 A.17 ZUSTZLICHE HINWEISE FR DIE SEILWINDE ............................................................................................. 46 A.18 ZUSTZLICHE HINWEISE FR SCHALEN-/MEHRSCHALENGREIFERS ...................................................... 49 A.19 ZUSTZLICHE HINWEISE FR ERDBOHRER................................................................................................. 52

B BEDIENUNGSHANDBUCH ....................................................................... 1 B.1 VORWORT ............................................................................................................................................................ 2 B.2 KENNDATEN ........................................................................................................................................................ 3 B.3 DOKUMENTATION UND KRANBESCHREIBUNG .............................................................................................. 4

B.3.1 BEILIEGENDE DOKUMENTATION .......................................................................................................................................... 4 B.3.2 PLANUNGSNORMEN UND KLASSIFIZIERUNG ..................................................................................................................... 4 B.3.3 CE-KENNZEICHNUNG ............................................................................................................................................................ 5 B.3.4 KENNZEICHNUNGEN FR NICHT-EG-LNDER .................................................................................................................... 5 B.3.5 DIENSTBEDINGUNGEN .......................................................................................................................................................... 6 B.3.6 VERBOTENE BETTIGUNGEN ............................................................................................................................................... 6 B.3.7 HAUPTKOMPONENTEN.......................................................................................................................................................... 7 B.3.8 SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGER ......................................................................................... 8 B.3.9 SICHERHEITSPLOMBIERUNGEN........................................................................................................................................... 9 B.3.10 STEUERUNGEN FR KRAN NICHT X .................................................................................................................................. 10 B.3.11 STEUERUNGEN FR X-KRAN .............................................................................................................................................. 11

B.4 BESCHREIBUNG DER STEUERUNGEN .......................................................................................................... 12 B.4.1 SCHALTTAFELN FR KRAN EG NICHT X ............................................................................................................................ 12 B.4.2 SCHALTTAFEL (X KRAN) ...................................................................................................................................................... 13 0 STEUERUNGEN FR KRAN NICHT X .................................................................................................................................. 14 B.4.4 BEDIENUNGSSTEUERUNGEN FR KRAN X ....................................................................................................................... 17 B.4.5 STEUERPLATZ AN DER KRANSULE UND AUF TRITTBRETT (WAHLFREI) ..................................................................... 20

B.5 BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN ............................................................................... 23 B.5.1 HCHSTBETRIEBSDRUCKVENTIL ...................................................................................................................................... 23 B.5.2 BERDRUCKVENTILE .......................................................................................................................................................... 24 B.5.3 MOMENTBEGRENZER (KRNE EG) .................................................................................................................................... 25 0 AUSSCHLUSS DES MOMENTBEGRENZERS ...................................................................................................................... 26 B.5.5 NOT-AUS STOPPTASTEN .................................................................................................................................................... 28 B.5.6 BERLASTABSCHALTER FR MAN. VERLNGERUNGEN ................................................................................................ 29 B.5.7 ABSPERRVENTILE AUF HYDRAULIKZYLINDERN ............................................................................................................... 30 B.5.8 SPERRGETRIEBE DER ABSTTZSTANGEN ....................................................................................................................... 31 B.5.9 SPERRVORRICHTUNG FR DIE MANUELLE VERLNGERUNGEN................................................................................... 32 B.5.10 DREHBEGRENZER (WAHLFREI) ........................................................................................ Bd! Nie zdefiniowano zakadki.

0 ANZEIGER UND KONTROLLLAMPEN ............................................................................................................. 33 0 LSTANDANZEIGER UND THERMOMETER AUF DEM LBEHLTER .............................................................................. 33 B.6.2 LASTANZEIGER KRAN EG NICHT X .................................................................................................................................... 33

B.6.3 FILTERVERSTOPFUNGSANZEIGER .................................................................................................................................... 34 _Toc219022322 B.6.5 ALARMDIAGNOSTIK MOMENTBEGRENZER X ................................................................................................................... 35

B.7 PIKTOGRAMME ................................................................................................................................................. 36 B.8 VORABKONTROLLEN DER ARBEITSBEDINGUNGEN ................................................................................... 37

B.8.1 KLIMATISCHE UND ATMOSPHRISCHE BEDINGUNGEN .................................................................................................. 37 B.8.2 ABSTAND VON ELEKTRISCHEN LEITUNGEN ..................................................................................................................... 38 B.8.3 GEFLLE DES GELNDES ................................................................................................................................................... 38 B.8.4 WIDERSTAND DES GELNDES ........................................................................................................................................... 39 B.8.5 SICHTBARKEIT ..................................................................................................................................................................... 40 B.8.6 ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT ....................................................................................................... 41

B.9 BEDIENEN DEN KRAN ...................................................................................................................................... 42 B.9.1 ANLASSEN DES KRANS (NICHT X)...................................................................................................................................... 42 B.9.2 ANLASSEN DES KRANS (KRAN X)....................................................................................................................................... 43 B.9.3 ABSTTZVERFAHREN DES KRANS .................................................................................................................................... 44 0 ABSTTZVERFAHREN DES KRANS AA .............................................................................................................................. 45 B.9.5 FFNUNGS-VERFAHREN DES KRANS ............................................................................................................................... 46 B.9.6 HEBEBETTINGUNG ............................................................................................................................................................ 47 B.9.7 SCHLIESSUNGSVERFAHREN DES KRANS......................................................................................................................... 49 B.9.8 SCLIESSUNG DER ABSTTZUNGEN .................................................................................................................................. 51 B.9.9 SCLIESSUNG DER ABSTTZUNGEN AA KRAN .................................................................................................................. 52 B.9.10 VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES ................................................................ 53

B.10 ZUSATZABSTTZUNGEN ................................................................................................................................. 54 B.10.1 HAUPTKOMPONENTEN........................................................................................................................................................ 54 B.10.2 SPERRVENTILE UND SICHERHEITSEINRICHTUNGEN ...................................................................................................... 54 B.10.3 FFNUNGSVERFAHREN DER ZUSATZABSTTZUNGEN .................................................................................................. 55 B.10.4 SCLIESSUNGSVERFAHREN DER ZUSATZABSTTZUNGEN ............................................................................................. 56

B.11 ZUSTZLICHE HEBEGERTE .......................................................................................................................... 57 B.11.1 MANUELLE VERLNGERUNGEN ......................................................................................................................................... 58 B.11.2 SEILWINDE ............................................................................................................................................................................ 60 B.11.3 SCHALENGREIFER ............................................................................................................................................................... 62

C WARTUNGSHANDBUCH .......................................................................... 1 C.1 GARANTIEBESTIMMUNGEN .............................................................................................................................. 2 C.2 ORDENTLICHE WARTUNG ................................................................................................................................. 2

C.2.1 SCHMIERUNG ......................................................................................................................................................................... 3 C.2.2 SCHMIERPLAN........................................................................................................................................................................ 4 C.2.3 AUFFLLEN DES LBEHLTERS .......................................................................................................................................... 5 C.2.4 REINIGUNG DES KRANS ........................................................................................................................................................ 6

C.3 PLANMSSIGE WARTUNG ................................................................................................................................ 7 C.4 AUSSERPLANMSSIGE WARTUNG .................................................................................................................. 7 C.5 STILLSTAND ........................................................................................................................................................ 7 C.6 SETZEN DES KRANS AUER BETRIEB ............................................................................................................ 8

C.6.1 DEMONTAGE .......................................................................................................................................................................... 8 C.6.2 LAGERUNG ............................................................................................................................................................................. 9 C.6.3 ENTSORGUNG ........................................................................................................................................................................ 9

D BEILAGEN ................................................................................................. 1 D.1 TECHNISCHE DATEN .......................................................................................................................................... 2

D.1.1 ALLGEMEINE MERKMALE ...................................................................................................................................................... 2 D.1.2 FFNUNGSZEIT DER HYDRAULISCEN ZYLINDER .............................................................................................................. 3 D.1.3 VOLUMEN DES HYDRAULIKKREISES ................................................................................................................................... 3 D.1.4 GESAMTABMESSUNGEN ....................................................................................................................................................... 4 D.1.5 HAKE-HHE ............................................................................................................................................................................ 5 D.1.6 LASTDIAGRAMME .................................................................................................................................................................. 6 D.1.7 GEWICHTE UND SCHWERPUNKTE ..................................................................................................................................... 10 D.1.8 HYDRAULIKSCHEMA ............................................................................................................................................................ 11 0 STROMKREISSCHEMA ......................................................................................................................................................... 26 D.1.10 PIKTOGRAMME AUF DEM KRAN ......................................................................................................................................... 28 D.1.11 PRFUNGSLISTE VON EINGEPLANTE WARTUNG ............................................................................................................ 30 D.1.12 STRUNGEN ........................................................................................................................................................................ 32 D.1.13 ANZUGSMOMENTE .............................................................................................................................................................. 35 D.1.14 UMRECHNUNGSTABELLE DER MASSEINHEITEN ............................................................................................................. 37

INDICE DELLE TABELLE INDEX OF TABLES VERZEICHNIS DER TABELLEN

Tab. A-1: Minimalne odlegoci - Min. safety distances - Min. Sicherheitsabstnde (EN 349) .................................................... 7 Tab. B-1: Warunki uytkowania - Service conditions - Dienstbedingungen ................................................................................ 6 Tab. B-2: Sia wiatru - Wind force - Windstrke ........................................................................................................................ 37 Tab. B-3: Nono ziemi, podoa - Bearing capacity of the soils - Belastbarkeit des Bodens ................................................. 39 Tab. B-4: Rczne sygnay sterownicze - Manual control signals - Steuerungshandzeichen ..................................................... 40 Tab. C-1 Smar do serwisowania - Grease for maintenance - Schmierfett fr Wartung ................................................................ 3 Tab. C-2 Okresowe smarowanie - Frequency of greasing - Schmierintervalle ........................................................................... 4 Tab. C-3 Zalecane oleje hydrauliczne - Recommended hydraulic oils - Empfohlene Hydraulikle ............................................. 5 Tab. D-1 Dokrcanie rub i sworzni - Tightening of bolts and screws - Anzug der Schrauben ..................................................... Tab. D-2 Pasowanei - Tightening of fittings - Anzug der Anschlsse ............................................................................................ Tab. D-3 Dokrcanie rub mocujcych - Tightening of tie mounting rods - Anzug der Sockelbefestigungen ............................... Tab. D-4 Zamiana jednostek wymiarowych - Conversion of measurement units - Umrechnung der Messeinheiten ....................

1

A LISTA OSTRZEE

A WARNING MANUAL

A ANWEISUNGSHANDBUCH

2

A.1 RYZYKA MECHANICZNE

A.1.1 ZAGROENIA MECHANICZNE

Gwne zagroenia s rezultatem bdw w stosowaniu instrukcji obsugi i s one wymienione poniej:

Zakres temperatur otoczenia

- osabienie wytrzymaoci konstrukcji urawia

- Lepko oleju hydraulicznego zbyt wysoka lub zbyt niska

- Przegrzewanie olejw hydraulicznych - Osabienie elementw z tworzyw - Utrata waciwoci przez we

(-40C 100C)

Maksymalne nachylenie

- Obrt urawia nie jest moliwy - Nadmierne cinienie i naprenia w

obrocie - Nadmierne naciski w ukadzie listwa

zbata wieniec zbaty kolumny lub sprzgo silnika obrotu hydraulicznego

- Utrata statecznoci

Wielko maksymalnego przepywu oleju przez gwny zawr sterowniczy

- Przecienia konstrukcji urawia spowodowane przekroczeniem szybkoci poszczeglnych ruchw

- Nadmierna temperatura oleju

Maksymalna szybko wcigarki

- Nadmierne obcienia konstrukcji urawia

- Nadmierne drganie i wibracje adunku - Utrata statecznoci

Opady atmosferyczne

- Pioruny, poraenia prdem - Problemy z systemem elektrycznym -

Uywanie w rodowisku wybuchowym

- Zapalenia si pynw hydraulicznych i elementw z tworzywa

Zastosowanie w rodowisku morskim

- Nadmierna korozja konstrukcji (siownikw, sworzni)

- Nadmierne naprenia spowodowane przez sztywne poczenia i warunki na statku

Sztywny monta podstawy

- Nadmierna inercja - Nadmierna wibracja od

przemieszanego adunku

Osprzt podnoszcy

- Zwikszone naprenia, jeeli s zastosowane inne osprzty ni hak

Zbyt wysokie napicie

- Ze funkcjonowanie systemu zabezpiecze

- Za praca sterowa

Poziom zabezpieczenia IP

- Uszkodzenia obwodw elektrycznych (bezpieczestwa i sterowniczych)

A.1 MECHANICAL HAZARDS

A.1.1 MECHANICAL RESISTENCE

The main hazards resulting from failure to follow the operating instructions described in the user manual are listed below:

Environmental temperature range

- Weakening of the crane structure - Hydraulic fluid viscosity too low/high - Hydraulic fluid overheating - Weakening of plastic components - Degradation of flexible hoses

(-40C 100C)

Maximum incline

- Crane rotation not possible - Excessive pressure in rotation rod - Excessive stress on rack - pinion

wheel or thrust block - motor coupling - Excessive stress on crane structure - Loss of stability

Maximum oil flow rate to main control valve

- Overloads on the structure caused by excessive speed of movement

- Excessive oil temperature

Maximum wind speed

- Excessive stress on crane structure - Excessive oscillation of the load - Loss of stability -

Precipitation

- Lightening, electric shock - General malfunctioning of the electric

system

Use in explosive environments

- Flammable hydraulic fluid and plastic components

-

Use in marine environment

- Rapid corrosion of structural components (cylinders, pins)

- Excessive stress caused by fixed/marine installation conditions

Rigid installation base

- Excessive inertia - Excessive oscillation of the load

Lifting component

- Excessive stress if components other than hook used

-

Power supply voltage

- Incorrect functioning of safety devices - Incorrect functioning of controls -

IP protection level

- Electric system faults (safety and controls)

A.1 MECHANISCHE GEFAHREN

A.1.1 MECHANISCHE FESTIGKEIT

Nachstehend werden die haupts-chlichen Gefahren infolge Missachtung der im Handbuch vorgesehenen Arbeitsbedingungen aufgefhrt:

Bereich der Umgebungstemperatur

- Versprdung der Kranstruktur - Zu niedrige / zu hohe Viskositt des

Hydraulikls - berhitzung des Hydraulikls - Versprdung der Kunststoffteile - Beschdigung der Schluche

(-40C 100C) -

Maximale Neigung

- Krandrehung nicht durchfhrbar - bermiger Druck im Drehrohr - berspannungen in der Verbindung

Ritzel/Zahnstange oder Drehkranz/ Motor

- berspannungen in der Kranstruktur - Stabilittsverlust -

Max. ldurchfluss am Steuerventil

- berlastung der Struktur infolge bermige Bewegungsgeschwindig-keit

- Zu hohe ltemperatur

Max. Windgeschwindigkeit

- berspannungen durch den auf die Kranstruktur einwirkenden Winddruck

- bermiges Schwingen der Last - Stabilittsverlust

Atmosphrische Niederschlge

- Elektrische Entladung, Stromschlge - Probleme im Zusammenhang mit dem

allgemeinen Fehlbetrieb der elektri-schen Anlage

Verwendung in explosionsgefhr-deten Bereichen

- Entflammbarkeit von Hydraulikl und Kunststoffteilen

Verwendung in maritimer Umge-bung

- Vorzeitige Korrosion von Struktur-teilen (Zylinder, Bolzen)

- berspannungen aufgrund der festen/ maritimen Installationsbedingungen

Starre Installationsbasis

- bermige Trgheitskrfte - bermiges Schwingen der Last

Hubgert

- berspannungsprobleme bei anderen Hubgerten als Haken

Versorgungsspannung

- Nicht einwandfreier Betrieb der Sicherheitseinrichtungen

- Nicht einwandfreier Betrieb der Steue-rungen

Schutzart IP

- Defekte am elektrischen System (Sicherheit und Steuerungen)

3

OSTRZEENIA

- Nie naley uywa urawia, kiedy warunki nie odpowiadaj warunkom opisanym w tej instrukcji (B.3.5). Uytkownik musi skontaktowa si z producentem jeeli temperatury otoczenia nie odpowiadaj zakresowi wymienionemu w tej instrukcji.

- Usu nieg lub oblodzenie z ramion

urawia, aby zapobiec nadmiernym obcieniom przez dodatkow wag, i e nie wpywa to na ruchy elementw teleskopowych.

- Skontaktuj si z autoryzowanym

centrum wspomagania, przed uyciem urawia lub jego transportem w rodowisku morskim.

- Tylko hak odpowiada wielkociom

obcie podanych na diagramie udwigu. Jeeli inne akcesoria bd wykorzystane do podnoszenia to uytkownik musi skontaktowa si z autoryzowanym centrum wspomagania, aby otrzyma odpowiedni diagram udwigu.

- Jeeli bdzie uywane mechaniczne

przeduenie to maksymalne obcienie jest wane dla wszytkich konfiguracji, nawet kiedy sekcje teleskopowe s w peni wsunite. Dlatego jakkolwiek jest odlego od osi kolumny to maksymalny udwig jest zawsze tylko taki, jaki jest dopuszczony dla tego (aktualnie wykorzystywanego) mechanicznego przeduenia. Ten udwig jest wyszczeglniony na tabliczce oraz w instrukcji eksploatacji.

-

WARNINGS

- Do NOT use the crane if the operating conditions are incompatible with the instructions given in this manual (B.3.5). Specifically, the user must contact the manufacturer of the crane in the event of environmental temperatures outside the range indicated in this manual.

- Clear any snow or ice from the crane arms to prevent excessive stress caused by the extra weight and to ensure that movement of telescopic components is not affected.

- Contact an authorised assistance

centre before using or transporting the crane in a marine environment.

- The lifting component to which the

diagrams refer in this manual is the crane hook. If other lifting components are to be used the user must contact an authorised assistance centre to obtain dedicated load diagrams.

- If a manual extension is used then the maximum load for this component is valid for all operating configurations even when the telescopic sections are fully retracted. Therefore whatever the distance from the column axis the maximum load permitted is the one for the manual extension currently in use (the load is indicated on the load diagram shown on the plate and specified in the user manual).

WARNUNGEN

- Wenn die Einsatzbedingungen nicht den Angaben im vorliegenden Handbuch (B.3.5) entsprechen, ist die Arbeit mit dem Kran strikt verboten. Insbesondere bei Umgebungstemperaturen auerhalb des im vorliegenden Handbuch ange-gebenen Temperaturbereichs muss der Kranfhrer vor Inbetriebnahme des Krans den Hersteller zu Rate ziehen.

- Bei Schnee und/oder Eis mssen die

Kranausleger gesubert werden, um eine berlast durch das Gewicht des Schnees zu vermeiden. Eventuelle Vereisungen, die das korrekte Aus- und Einfahren der Ausschbe behindern knnten, sind ebenfalls zu entfernen.

- Bei Verwendung oder Transport in

maritimer Umgebung ist vorher eine autorisierte Werkstatt zu Rate zu ziehen.

- Das Greifgert, auf das sich die

Hubkraftdiagramme des vorliegenden Handbuchs beziehen, ist der Kranhaken. Fr andere Greiferarten muss von einer autorisierten Werk-statt ein spezifisches Lastdiagramm ausgestellt werden.

- Falls mit einer manuellen Verlngerung

gearbeitet wird, bestimmt diese die zulssige Hchstlast fr alle Arbeits-konfigurationen des Krans, auch wenn mit eingefahrenen Ausschben gearbeitet wird. Egal bei welchem Abstand von der Sulenachse ist die zulssige Hchstlast deshalb jene der manuellen Verlngerung, mit der gearbeitet wird (die Last ist im Hubkraftdiagramm auf dem Typenschild und im Handbuch angegeben)

kg

kg

4

- Nie naley przekracza dopuszczalnego maksymalnego momentu obcienia, gdy moe to spowodowa niekontrolowane opadanie adunku, uszkodzenie elementw i wywrcenie pojazdu.

- Czynnoci na urawiu takie jak

spawanie s zabronione . Zgo to do autoryzowanego centrum wspomagania jeli naprawy lub modyfikacje czci metalowych s wymagane.

- Do NOT exceed the maximum crane

load moment as this may cause uncontrollable descent of the load, damage to components and tipping up of the vehicle.

- Maintenance on the machine other

than welding is forbidden. Refer to an authorised assistance centre if repairs or modifications to metalwork are required.

- Der Wert des max. Hubmoments des

Krans darf niemals berschritten werden, denn dadurch knnte ein unkontrolliertes Absinken der Last, die Beschdigung von Komponenten und das Umkippen des Fahrzeugs verursacht werden.

- Es ist strikt verboten, Schweiarbeiten

an der Maschine vorzunehmen. Eventuell erforderliche Reparaturen oder nderungen am Krangerst mssen von einer autorisierten Werkstatt durchgefhrt werden.

5

A.1.2 NIEBEZPIECZESTWO ZGNIECENIA

Niebezpieczestwo zgniecenia pochodzi od poruszajcych si elementw urawia:

Zgniecenie ciaa pomidzy urawiem, kabin samochodu i zabudow samochodu

Zgniecenie grnch koczyn pomidzy podstaw i ramionami

Zgniecenia ciaa pomidzy podporami podczas ich skadania i rozkadania

Zgniecenia koczyn przy zsuwaniu podpr

Zgniecenia dolnych koczyn przez wsunicie ich pod siowniki podpr

Zgniecenia koczyn podczas rozkadania

OSTRZEENIA

- Odgrod pole robocze barierkami i ostrzegaj sygnaami przed rozpoczciem jakichkolwiek operacji urawiem. Uywaj specjalnych sygnaw do ostrzegania osb postronnych, gdy uraw rozpoczyna prac.

- Utrzymuj cay personel zdala od rozkadanych podpr

- Nie wspinaj si na podstaw urawia, podczas pracy urawia.

A.1.2 CRUSHING HAZARD

Crushing hazards derive from moving components on the crane:

body crushing between the crane, truck cabin and truck body

upper limb crushing between base and arms

body crushing between stabilisers during opening and fixed body

limb crushing when stabiliser rods are retracted

lower limb crushing under the plate for the stabiliser cylinders

limb crushing in openings

WARNINGS

- Cordon off the working area using barriers and warning signs before starting any operations with the crane. Use special signals to warn others when crane movement is about to start.

- Keep all personnel away from the

hydraulic stabiliser rods during opening.

- Do NOT climb on to the crane base

when the truck engine is running.

A.1.2 QUETSCHUNGSRISIKO

Quetschgefahren gehen von den beweglichen Kranteilen aus: Einquetschen des Krpers zwischen

Kran, Fahrerkabine, Pritsche Einquetschen der oberen Gliedmaen

zwischen Unterbau und Ausleger Einquetschen des Krpers zwischen

ausgefahrenen Sttzen und festem Gehuse

Einquetschen der Gliedmaen bei Einfahren der Absttzstangen

Einquetschen der unteren Glied-maen unter der Scheibe der Absttz-zylinder

Einquetschen von Gliedmaen in ffnungen

WARNUNGEN

- Bevor er mit der Arbeit beginnt, muss der Kranfhrer den Arbeitsbereich mit entsprechenden Schranken absperren und den Zutritt mit Gefahrenschildern verbieten. Der Beginn der Manver ist mit geeigneten Warnungen zu signalisieren.

- Der Aufenthalt in der Nhe der aus-

fahrenden hydraulischen Stangen in ffnungsrichtung ist verboten.

- Bei laufendem Fahrzeugmotor nicht auf den Kranunterbau klettern.

6

- Podczas sterowania urawiem unikaj chwytania dwignia sterowniczych, steruj tylko palcami.

- Nie wkadaj rk lub stp pod pyty

siownikw podpr.

- Nie umieszczaj adnych koczyn pomidzy podstaw i wysignikami, podczas skadania urawia.

- Nie umieszczaj dolnych koczyn pomidzy siownikami podpr i samochodem i nie trzymaj rk w pobliu belek podpr w trakcie ich skadania.

- Nie wykonuj przegldw gdy uraw

jest w ruchu lub kiedy przystawka jest wczona. Nie dotykaj urawia, kiedy jest w ruchu.

When handling the crane, avoid grasping the control levers: operate them only with the fingers.

- Do NOT place hands or feet under the

stabiliser cylinder plate.

- Do NOT place any limbs between the base and arm during crane closing.

- Do NOT place lower limbs between

the stabiliser cylinder and truck and do NOT place hands near the stabiliser rods during closing (retraction) of the stabiliser rods.

- Do NOT perform maintenance when

the crane is moving or when the power take-off is enabled. Do NOT touch the crane when it is moving.

Bei der Kranbewegung, nie die Bedienhebel ergreifen, aber sie nur durch die Finger bettigen.

- Den Fu oder Gliedmaen i.A. nicht

unter die Scheibe des Absttz-zylinders bringen.

- Whrend des Schlievorgangs des Krans nicht die Gliedmaen zwischen Unterbau und Ausleger bringen.

- Beim Einziehen der Absttzstangen

auf keinen Fall die unteren Gliedmaen zwischen Absttzzylinder und Lkw bringen, und die Hnde fern von den Absttzstangen halten.

- Niemals Wartungsarbeiten durchfh-

ren, solange sich der Kran bewegt oder die Zapfwelle eingeschaltet ist. Den Kran nicht berhren, solange er sich bewegt.

7

- Unikaj niebezpiecznych sytuacji, w

ktrych uytkownik, pozostay personel lub przechodnie mog zosta zgnieceni przez uraw, podpory lub adunek.

- Zawsze ubieraj hem, buty robocze i

rkawice. Nie ubieraj lunych z odstajcymi czciami ubra. Personel musi by ubrany w kombinezon.

Zachowuj bezpieczne odlegoci i miej pewno, e wszyscy inni je zachowuj (EN 349, patrz Tab, A-1).

- Avoid hazardous situations in which

the user, other personnel or passers-by may be crushed by the crane, stabilisers or the load.

- Always wear a helmet, industrial

footwear and gloves. Do NOT wear loose or baggy clothing. Personnel must wear overalls.

- Abide by safety distances and make

sure all others do the same (EN 349, seeTab. A-1).

- Gefhrliche Situationen, in denen der

Kranfhrer oder Passanten vom Kran, von den Sttzen oder von der Last eingequetscht werden knnen, vermeiden.

- Immer Schutzhelm, Sicherheitss-

chuhe und Arbeitshandschuhe tragen. Keine Kleidung tragen, die leicht hngen bleiben kann. Am besten einen Arbeitsoverall tragen.

- Die Sicherheits-Mindestabstnde ein-

halten und fr ihre Einhaltung sorgen (EN 349, sieheTab. A-1).

Tab. A-1: Minimalne odlegoci - Min. safety distances - Min. Sicherheitsabstnde (EN 349)

CIAO BODY KRPER a > 500 mm

GOWA HEAD KOPF a > 300 mm

NOGA LEG BEIN a > 180 mm

STOPA FOOT FUSS a > 120 mm

SZPIC TOES ZEHE a > 50 mm

RAMIE ARM a > 120 mm

DO HAND a > 100 mm

PALEC FINGER a > 25 mm

7

8

A.1.3 NIEBEZPIECZESTWO OBCICIA

Niebezpieczestwo zwizane jest z poruszajcymi si wysignikami i kadymi poczonymi belkami. Pozostae zagroenia obcicia istniej dla grnych koczyn pomidzy poruszajcymi sie czciami zwizanymi z ramionami, podstaw I elementami teleskopowymi.

OSTRZEENIA

- Kiedy uraw pracuje nie wkadaj grnych koczyn pomidzy poczenia wysignikw, w pobliu pocze siownikw i w tych obszarach gdzie podpory s wsuwane do podstawy. Nie wkadaj palcy, stp lub koczyn przy otwieranych lub poruszajcych si czciach.

- Nie wkadaj palcw wewntrz do

otworw po sworzniach lub elementw zabezpieczajcych ( w szczeglnoci osadzeniach sworzni mechanicznych przedue).

- Nie stj pomidzy podstaw i

wysignikami podczas skadania urawia (patrz A.1.2)

- Zachowuj bezpieczne odlegoci I miej

pewno, e wszyscy inni je zachowuj (patrz A.1.2,Tab. A-1).

A.1.3 CUTTING HAZARD

Residual hazard associated with movement of arms and any connecting rods. A residual cutting hazard exists for the upper limbs between moving parts associated with the arms, base and telescopic components.

WARNINGS

- When the crane is in operation do NOT place upper limbs between the arm joints, near connecting rods or in the area where stabiliser rods are retracted into the base. Do NOT insert fingers, feet or limbs inside openings on moving parts.

- Do NOT insert fingers inside

unoccupied pin or securing component housings (in particular pin housing for manual extensions).

- Do NOT stand between the base and

arms during crane closing (see A.1.2)

- Abide by safety distances and make

sure all others do the same (see A.1.2, Tab. ).

A.1.3 SCHERGEFAHR

Restgefahr, die auf die Bewegung der Ausleger und auf die eventuellen Pleuel in relativer Bewegung zurckzufhren ist. Es besteht die Restgefahr der Abtrennung der oberen Gliedmaen zwischen beweglichen Teilen der Auslegergelenke, des Unterbaus und der Ausschbe.

WARNUNGEN

- Whrend des Kranbetriebs unter keinen Umstnden die oberen Gliedmaen zwischen die Gelenke der Ausleger und des eventuellen Pleuelwerks des Krans und in die Nhe des Einzugs der Absttzstangen im Unterbau bringen. Finger, Fe und Gliedmaen i.A. nicht in ffnungen beweglicher Maschinen-teile stecken.

- Die Finger nicht in die Einbausitze von

Bolzen oder Befestigungselemente stecken (insbesondere der Bolzen der manuellen Verlngerungen).

- Whrend des Schlievorgangs des

Krans ist der Aufenthalt zwischen Unterbau und Ausleger verboten (siehe A.1.2)

- Die Sicherheits-Mindestabstnde einhalten und fr ihre Einhaltung sorgen (siehe A.1.2, Tab. ).

9

A.1.4 ZAGROENIA POCIGNICIEM LUB PORWANIEM

Dodatkowe zagroenia s spowodowane przez nieprzestrzeganie bezpiecznych odstpw podczas pracy urawiem.

OSTRZEENIA

- Zawsze uywaj kasku, przemysowych butw i rkawic. Nie ubieraj lunych i postrzpionych ubiorw. Personel musi uywa kombinezonw zabezpieczonych w guziki, bez lunych i postrzpionych elementw.

- Nie wkadaj palcw, stopy lub koczyn

do wewntrz otwieranych elementw.

A.1.5 ZAGROENIA UDERZENIEM

To zagroenie zwizane jest z

Uderzenie przez wysigniki urawia w trakcie rozkadania lub skadania

Uderzenie przez przemieszczany adunek

Uderzenie przez podpory

Uderzenie przez mechaniczne przeduenie

Uderzenie przez zwolniony adunek

OSTRZEENIA

- Miej uwag, aby nie uderzy si w poruszajce si elementy urawia. Szczeglnie uwaaj na uderzenie gow o rami urawia podczas jego skadania i rozkadania.

A.1.4 DRAGGING OR ENTRAPMENT HAZARD

Residual hazard associated with failure to abide by safety distances in the crane operating area.

WARNINGS

- Always wear a helmet, industrial footwear and gloves. Do NOT wear loose or baggy clothing. Personnel must wear overalls secured using buttons and without loose or baggy parts.

- Do NOT insert fingers, feet or limbs

inside openings on moving parts.

A.1.5 IMPACT HAZARD

Residual hazard associated with

impact with the crane arm during opening/closing

impact with the moving load

impact with the stabilisers

impact with manual extensions

impact caused by release of the load

WARNINGS

- Take care not to bump into moving parts on the crane. Specifically, do NOT bang your head on the arm during crane opening and closing.

A.1.4 GEFAHR DES ERFASSENS UND EINZIEHENS

Restgefahr, die auf die Nichteinhaltung der Sicherheitsabstnde im Arbeitsbe-reich des Krans zurckzufhren ist.

WARNUNGEN

- Immer Schutzhelm, Sicherheitss-chuhe und Arbeitshandschuhe tragen. Keine Kleidung tragen, die leicht hngen bleiben kann. Es empfiehlt sich daher, einen zugeknpften Arbeitsoverall ohne flatternde Teile zu tragen.

- Finger, Fe und Gliedmaen i.A. nicht in ffnungen beweglicher Maschinenteile stecken.

A.1.5 STOSSGEFAHR

Restgefahr infolge

Sto gegen den aus-/einfahrenden Kranausleger

Sto gegen die befrderte Last

Sto gegen die Sttzen

Sto gegen manuelle Verlngerungen

Sto durch Lsen der Last

WARNUNGEN

- Vorsicht, nicht gegen in Bewegung befindliche Teile des Krans stoen. Insbesondere nicht mit dem Kopf gegen den aus- oder einfahrenden Kranausleger stoen.

10

- Nie uderz si o podpory podczas

stabilizowania urawia.

- Miej szczegln uwag, aby nie

uderzy o podnoszony adunek. adunek musi by zawsze podnoszony przy zachowaniu rodkw ostronoci, aby zapobiec potencjalnym zagroeniom, ktre wyspecyfikowane s w tej instrukcji.

-

- Zawsze sprawdzaj czy elementy

podnoszce (hak, szakle, zawiesia, acuchy) s w doskonaym stanie. Nie przekraczaj maksymalnych dopuszczalnych obcie wypisanych na tabliczkach. Sprawd czy adunek jest waciwie zabezpieczony przed ewentualnymi upadkami. Nie stj pod adunkiem.

- Jeeli uraw jest wyposaony w

obrotowe siowniki podpr, pamitaj aby sta w oddali, aby unikn niespodziewanego uderzenia (1). Jeeli s uywane mechaniczne przeduenia to naley zapobiega ich niekontrolowanemu przesuwaniu si, kiedy nie s zabezpieczone, bo mogyby si przesuwa z du prdkoci. Nie stj na linii wysuwajcego si przeduenia (2).

- Do NOT bang into the stabilisers

when the crane is being stabilised.

- Take great care not to bump into the

suspended load. The load must always be moved under safe conditions away from potential hazards and obstacles, as specified in this manual.

- Always check that the load lifting

components (hook, shackle, slings, chains) are in perfect condition. Do NOT exceed the maximum load indicated on the plate. Check that the load is properly secured to prevent accidental falling. Do NOT stand under the load.

- If the crane is fitted with rotary

stabiliser cylinders, remain outside the jack to prevent unwanted impact (1). If a manual extension is used avoid arm positions causing the unconnected extension to mo