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DATASHEET

www.rgbautomatyka.plwww.rgbelektronika.pl

OTHER SYMBOLS:

HDX55A4-44S

HDX55A444S, HDX55A4 44S, HDX55A4-44S

HAUSER

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30

Automation

HDX/HBMR brushless servo motors

High-performance servomotors for SV & Compax drivesParker HDX and HBMR Series brushless motors aresuitable for use with the SV and Compax range of servodrives and controllers. They offer high dynamicperformance in a cost-effective package, and with theextensive list of available options they can be tailored to awide range of applications.

HDX and HBMR motors are three-phase designs usinghigh-energy Samarium Cobalt magnets in a low-inertia rotor.With their high resistance to demagnetisation, these rare-earth magnets allow high acceleration currents to be appliedfor optimum performance in point-to-point positioning. Forcontouring applications, the skewed rotor design helps toachieve very smooth rotation over the entire speed range.Optional failsafe holding brakes ensure power-failuresecurity in vertical axes. All motors are fitted with a resolveras standard and in addition have the option of accepting avariety of encoder types.

The robust brushless construction and IP65 enclosureprotection (IP64 at the shaft) ensure a long maintenance-free life in all normal industrial environments. Replaceablebearings and seals guarantee extended motor life inarduous applications.

Typical application areas include textile, printing andpackaging machines, automatic assembly equipment andgeneral industrial automation.

HDX & HBMR series features■ High-energy Samarium-Cobalt magnets

■ Sinusoidal back-EMF

■ Peak torque up to 3 times continuous rating

■ Maximum speeds up to 8000 rpm

■ Skewed stator design for smooth rotation

■ Choice of six frame sizes

■ Enclosure protection IP65, shaft sealing IP64

■ Nitrile shaft seal

■ Class F insulation

■ Motor connections via terminal box or MS connector

■ Integral resolver with MS connector

■ Temperature sensors incorporated in windings

■ Standard flanges to DIN 42955/IEC72

■ All motors available with holding brake option

■ Encoder mounting facility

■ Extruded aluminium motor body

■ Industry-standard keyed shafts

■ Alternative shaft styles available

■ Matt black paint finish

OptionsHDX and HBMR Series motors can be supplied with anumber of options as listed below. Please consult yoursupplier for ordering information.

Holding brakeAll motor sizes may be fitted with a holding brake. This isinstalled behind the motor flange and in most cases doesnot affect the motor length. The addition of a brake to theHDX55 or HDX70 motors increases the body length by36mm and 27mm respectively.

The brake must be energised to release and as standardoperates from 24V DC. Alternative ratings of 90V AC and110V AC can be supplied. There is also a high-torquebrake available with certain motors.

Encoder mounting flangeIf an encoder is required in addition to the integral resolver,a flange is fitted to the rear of the motor and the shaft isextended. An IP65 encoder cover is available.

Rotational toleranceMotors are normally manufactured to DIN 42999 standard"N" for rotational tolerance (shaft/flange squareness andrunout). For more critical applications, for instance whenbacklash-free gears are fitted, the motor can be suppliedwith a closer tolerance conforming to DIN standard "R".

Flat shaftStandard motor shafts have a keyway as detailed in thedimension drawings. A shaft with a machined flat can besupplied as an alternative.

Threaded shaftA tapped hole can be provided in the end of the shaft withthe following dimensions:HDX55: M4 x 10 HDX70: M5 x 10HDX92: M5 x 10 HDX115: M6 x 15HDX142: M8 x 15 HBMR190: M12 x 20

31

Automation

Compax or Motor type Ref. Rated Rated Rated Rated Moment of WeightSV drive No. ① speed torque current power inertia ④ (kg)type (rpm) ➁ (Nm)➂ (A rms) (kW) (kg-mm 2)P1xxM HDX55C4-32S 0126 5000 0.35 1.04 0.18 24 1.4Icont 5.5A HDX70C4-44S 0123 5000 1.1 2.3 0.58 60 2.6Ipeak 8.5A HDX92C4-44S 0124 5000 1.16 2.35 0.61 85 4.33 x 400V AC in HDX92E4-44S 0125 5000 1.8 3.6 0.94 118 5.2

HDX115A6-88S 0221 3800 3.2 3.0 1.27 240 6.6

02xxM HDX92E4-44S 0125 5000 1.8 3.6 0.94 118 5.2Icont 6.5A HDX115A6-88S 0221 3800 3.2 3.0 1.27 240 6.6Ipeak 8.5A HDX115C6-88S 0222 3800 5.2 5.1 2.07 460 93 x 400V AC in HDX115E6-130S 0223 2500 8.2 5.8 2.15 680 11.4

05xxM HDX115C6-88S 0222 3800 5.2 5.1 2.07 460 9Icont 11.5A HDX115E6-88S 0320 3800 7.5 7.3 2.98 680 11.4Ipeak 17A HDX142C6-88S 0321 3800 8.6 8.5 3.42 1150 143 x 400V AC in HDX142E6-130S 0322 2500 13.6 9.2 3.56 1700 18

15xxM HDX142E6-88S 0420 3800 12.6 13.0 5.01 1700 18Icont 25A HDX142G6-88S 0421 3800 16.0 15.6 6.36 2200 21Ipeak 50A HDX142J6-88S 0520 3800 18.6 19.0 7.4 2700 253 x 400V AC in HBMR190C6-130S 0403 2400 17.4 12.1 4.37 5500 26

HBMR190E6-88S 0500 3500 19.0 18.5 6.96 8200 32HBMR190J6-180S 0501 1700 48.0 25.0 8.54 14000 45

This table shows typical motor-drive combinations. The preferred packages are shown in blue and these correspond to thetorque-speed graphs on the next page. Details of additional motors and alternative combinations are available on request.

Notes:

① The motor characteristics are stored in the Compax & SV drives under this number.➁ The rated speed is based on a supply voltage 15% below nominal, and allows for 10% variation in drive

characteristics and 10% tolerance on motor data.➂ Rated torque applies at the rated speed.④ Moment of inertia figures include the feedback resolver. Inertia figures for the optional brake are listed separately.

standard motor ratings

Power dump safe operating areaIn addition to torque-speed data, the performance graphsalso give an indication of the safe operating area of thepower dump circuit in repetitive start-stop operation. Thedata is based on a 'worst case' system performing repeatedtrapezoidal moves with no dwell in between. The time atmaximum speed is as short as the thermal rating of themotor will allow. Under these conditions, for any given loadinertia, the power in the ballast resistor depends on the peaktorque during deceleration and the maximum speed.

The broken lines represent different load inertias as a ratioof the motor inertia Jm. When the application requirementshave been calculated, plot the point representing peaktorque and maximum speed on the performance graph. Ifthis point lies to the left of the corresponding inertia line, theresistor rating will not be exceeded. If it lies to the right,there is not necessarily a problem but further calculation isrequired to establish the dump power more accurately -please consult your supplier.

Nm

00

4

8

12

16

20

2 4 6 8Speed, rpm x 1000

10Jm

5Jm

✕

HDX/HBMR

In the example shown, a peak torque of 8Nm and amaximum speed of 4000 rpm are acceptable with a load of5 times the motor inertia. Note that this information is forgeneral guidance purposes only and will not apply to lightduty cycles.

32

Automation

dimensions

HDX55

Motor cable: MOK15

Resolver cable: REK15

Length code A C EDimension A (mm)* 131 158 185Cont. torque (Nm) 0.6 1.2 1.8

Motor cable: MOK15

Resolver cable: REK15

HDX92

Length code A C E GDimension A (mm) 210 230 250 270Cont. torque (Nm) 0.68 1.5 2.2 3.0

Motor cable: MOK6

Resolver cable: REK5

Length code A C GDimension A (mm)* 122 140 176Cont. torque (Nm) 0.2 0.4 0.8

HDX70

*Add 36mm for brake

*Add 27mm for brake

30A

8

(Key)20

3

ø80

j6

60

45°4 holes ø7equi-spacedon 100 PC DIA

5h9

ø14j6

5h9

92

92

10.9

0

11.0

0

HDX/HBMR

66

4h9

ø11j6

4h9

8.41

8.51

45°4 holes ø5.5equi-spaced on 75PC DIA

23A

9

(Key)18

2.5

70

70

ø6

0j6

20A

9

(Key)

15

2.5

58.5

45°

55

55

3h9

ø9j6

3h9

7.50

7.60

ø40

j64 holes ø5.5equi-spaced on 63 PC DIA

33

Automation

Motor cable: MOK21

Resolver cable: REK14

HDX115

HDX142

HBMR190

dimensions

40A

8

(Key)

30

3

ø95

j6

68

45°4 holes ø9equi-spaced on 115 PC DIA

6h9

ø19j6

6h9

115

15.4

015

.50

105

115

50A

12

(Key)40

3.5

ø13

0j6

133

45° 4 holes ø11equi-spaced on 165 PC DIA

8h9

ø24j6

7h11

142

142

19.8

020

.00

58A14

(Key)45

4

ø18

0j6

157

10h9

8h11

190

190

26.8

027

.00

ø32j6

45°4 holes ø14equi-spacedon 215 PC DIA

Length code A B C EDimension A (mm) 235 255 275 315Cont. torque (Nm) 3.7 5.2 6.8 9.8

Length code C E G JDimension A (mm) 295 335 375 415Cont. torque (Nm) 11.3 16.0 21.0 25.0

Length code C E G JDimension A (mm) 375 415 455 495Cont. torque (Nm) 24 36 48 60

Motor cable: MOK21

Resolver cable: REK14

Motor cable: MOK6

Resolver cable: REK5

HDX/HBMR

34

Automation

Radial shaft loadingThe following table shows the maximum load at the statedspeed for a load applied half way along the shaft, and isbased on a service life of 30,000 hours. Avoid applyinglarge radial loads near the end of the shaft.

Motor speed load(rpm) (N)

HDX55 8000 150

HDX92 6000 200

HDX142 6000 600

HDX70 8000 200

HDX115 6000 350

HBMR190 4000 1150

Holding brake data (24V DC type)Motor Holding Brake inertia Braketype torque (Nm) (kg-mm 2) current ( A)

HDX55 1 1 0.29

HDX70 1 (2) 2 (4) 0.26 (0.35)

HDX92 5 (10) 13 (17) 0.5

HDX115 10 (13.5) 17 (17) 0.5

HDX142 18 (40) 200 (200) 1.0

HBMR190 50 940 1.6

Figures in brackets are for the high-torque version.

performance data

NOTES: 1) Continuous curves: (A) in free air, (F) flange mounted. ∆T = 110°C. Jm = motor inertia.

2) When used with an SV-series drive, the maximum speed is limited to 5000 rpm as indicated by the blue line. The full speed range is available with Compax drives.

HDX/HBMR

Nm Nm Nm

Nm Nm Nm

Nm NmHDX70C4-44S with P1xxM

NMD10 power supplyHDX92E4-44S with P1xxM

NMD10 power supplyHDX92E4-44S with 02xxM

NMD10 power supply

HDX115A6-88S with 02xxMNMD10 power supply

HDX115C6-88S with 02xxMNMD10 power supply

HDX115C6-88S with 05xxMNMD10 power supply

HDX142C6-88S with 05xxM HDX142G6-88S with 15xxMNMD20 power supply, BMR4/1ballast

HMBR190E6-88S with 15xxMNMD20 power supply, BMR4/3ballast

2 4 6 80

1

2

3

4

5

0

0

0

2

4

6

8

10

2 4 6 8

0

1

2

3

4

5

00 2 4 6 8 10

00

2

4

6

8

10

2 4 6 8

00

4

8

12

16

20

2 4 6 8

0

0

4

8

12

16

20

2 4 6

0

0

20

40

60

2 4 6 88

0

0 2 4 6

60

40

20

Nm

2 4 6 80

1

2

3

4

5

0Speed, rpm x 1000

Speed, rpm x 1000

Speed, rpm x 1000

Speed, rpm x 1000

Speed, rpm x 1000

Speed, rpm x 1000

Speed, rpm x 1000

Speed, rpm x 1000

Speed, rpm x 1000

NMD20 power supply, BMR4/1ballast

PEAK

CONT (F)

CONT (A)

PEAK

CONT (F)

CONT (A)

PEAK

CONT (F)

CONT (A)

PEAK

CONT (F)

CONT (A)

PEAK

CONT (F)

CONT (A)

PEAK

CONT (F)

CONT (A)

PEAK

CONT (F)

CONT (A)

PEAK

CONT (A or F)

PEAK

CONT (A or F)

10Jm

10Jm

10Jm

10Jm

5Jm

10Jm 5Jm

10Jm

5Jm

10Jm5Jm

Jm

10Jm5Jm

Jm

10Jm

5Jm

(SV) (SV) (SV)

(SV)(SV)

(SV)

(SV)

(SV)