12 Koch Monitoring TR

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    Maik KOCH, Dr.-Ing. FKH, Switzerland

    1. Monitoring approaches

    2. Bushing monitoring

    3. Partial discharges

    On-Line Monitoring of Transformers –

     A New Method and Experiences 

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    Scope of Monitoring – Expectations and Needs

    ContinuousDiagnostics

    Condition basedmaintenance

    Full utilizationof life span

       F  a

       i   l  u  r  e

       R  a

       t  e

    time / a0 10 20

    Classical

    Diagnostics

    Temporary

    Monitoring

    PermanentMonitoring

    5a

    3a

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    Brand-New: Cigré A2.37

    • Preliminary results published 2012• Failure mode based on 913 failures

    Dielectric

    37 %

    Electrical

    15 %

    Thermal

    11 %

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    Transformer Monitoring – Mult iple Parameters

    0. Operational

    1. DGA

    2. Bushings

    3. OLTC

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    Case Study: 600 MVA Transformer

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    DGA Gas Measurements

    0,1

    1

    10

    100

    1000

    10000

    15.6.12 20.6.12 25.6.12 30.6.12 5.7.12 10.7.12 15.7.12 20.7.12 25.7.12 30.7.12

    AmbientTemp

    C2H2

    C2H4

    C2H6

    CH4CO

    CO2

    H2

    H2O

    OilTemp

    On-line monitoring results

    Confirmed by off-line results

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     Analysis and Decision

    • Decision: Removal and

    Repair in Workshop• Advantages:

     – Not visible with oil sampling

     – Avoided over-saturation

    and Buchholz alarm

     – Planned outage of only 2w

    Dörnenburg: Local overheating

    Rogers: Thermal failure >700°CMSS: Not defined 

    IEC60599: Overheating >700°C

    Duval: Overheating 300-700°C 

    Cigre: Overheating

    http://diagnostic.ieh.uni-stuttgart.de/duval/800/466

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    Maik KOCH, Dr.-Ing. FKH, Switzerland

    1. Monitoring approaches

    2. Bushing monitoring

    3. Partial discharges

    On-Line Monitoring of Transformers –

     A New Method and Experiences 

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    Failure Mechanisms and Diagnostics

    • Partial breakdowns

     – Capacitance – Partial discharges

    Voltage

    [kV]

    No. of

    layers

    %

    change

    123 14 7.1

    245 30 3.3

    420 40 2.5

    550 55 1.8

     A

    Emax= high

    Emax= low

     A

    without

    layers

    with layers

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    Failure Mechanisms and Diagnostics

    • Voids, cracks

     –  Partial discharges –  Capacitance

    •  Ageing by-products, moisture

     –  Dissipation factor / power factor

    0,0

    0,2

    0,4

    0,6

    0,8

    1,0

       D   i   s   s   i   p   a   t   i   o

       n   F   a   c   t   o   r    (   %    )

    typ: 0,25

    OIP

    typ: 0,35

    IEC60137

    max: 0,7 %

    RIP

    0,0

    0,2

    0,4

    0,6

    0,8

    1,0

       P   o   w   e   r   F   a   c   t   o   r    (   %    )

    typ: 0,25

    OIP

    typ: 0,35

    max: 0,85

    RIP

    max: 0,5

    IEEE C57.19.01 

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    Where Can I Get the Reference from?

    • Off-line test: Reference from HQ capacitor

    • On-line test: Reference?

    u

    UX(t)UR(t) Z1

    Z2

    CX,CR

    0(t)

    Reference Measurement path

    I R I X

    Im

    ϕ

    δ

    Uo

    IXIR  

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    Relative C/DF Measurement

    > Sum of the bushing currents

    > Three phase vectors are added up

    > Bushing-to-bushing comparison

    > Vectors of bushings in same phase are

    compared

    L1

    L2L3

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     from 2011-02-13 to 2011-02-15

    [P. Picher “Integration of New Transformer Monitoring Technologies ...”

    TechCon Asia-Pazific 2011] 

    Systematic error

    0.65 % 

    plus instrumentinaccuracy 0.5 %

    Capacitance?

    DF impossible!

    0,0

    0,20,4

    0,6

    0,8

    1,0

       D   F    (   %    )

    typ: 0,25

    OIP

    typ: 0,35

    Systematic error

    RIP

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    VTBushing

    Data Storage and

     Analysis Unit

    Connection Diagram VT Reference

    ϕ

    δ

    IB

    UVT+

    90° 

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    TanDelta Measurement Phase U

    Comparison to accurate

    off-line tests:

    DF 2.701 E-3

    C (pF) 467.1

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    C/DF Measurement over 1.75 Years

    0,0

    0,2

    0,4

    0,6

    0,8

    1,0

       D   F    (   %    )

    typ: 0,25

    OIP RIP

    400 

    467 +/- 2 pF

    Measurement 

    478 pF Warning

    500 

       C   a   p   a   c   i   t   a   n   c   e    (

       p   F    )

    0,27 +/- 0,05 %

    Measurement

    0.7 % IEC Warning 

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    Maik KOCH, Dr.-Ing. FKH, Switzerland

    1. Monitoring approaches

    2. Bushing monitoring

    3. Partial discharges

    On-Line Monitoring of Transformers –

     A New Method and Experiences 

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    PD Activity

    over 4 Days

    10

    1

    0.1

    0.01

    00:00:00 01:00:00 02:00:00 03:00:00 04:00:00   05:00:00

       Q    i

      n  n   C

    t in dd:hh:min

    L1

    L2L3

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    Fighting PD Noise: UHF Gating

    Electr. PD

    UHF PD

    InternalPD

    Corona

    EM Field

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    3PARD: PD Discrimination by Amplitude

    MPD1

    InternalPD

    Corona

    EM Field

    MPD2 MPD3

    1

    23

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    3PARD and Back Transformation  

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    20 10 0  t in ms 

    10 

    0.1 

    0.01 

       Q   I   E   C

       i  n  n   C

    Ph. U  Ph. W 

    Ph. V 

    Ph. U  Ph. W 

    Ph. V 

    On-Line Application of 3PARD 

    10 

    0.1 

       Q   I   E   C

       i  n

      n   C

    100 

    20 10 0  t in ms 

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    PD Risk Assessment

    Noise rejectionSource

    separationPattern

    classificationPD localization

    • Galvanic

    decoupling

    • Gating

    • UHF

    • RTD

    • 3 PARD

    • 3 FREQ

    • Manual

    •  Automatic

    •  Asset

    • Phase

    •  Acoustic

    localization

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    G

    Grid

    400 kV

    GSU

    1100 MVA

    Generator

    900 MW

    21 kV

    Transmission line

    400 kV

    6 km

    Substation

    Transformer 2Transformer 1

    ca. 10 m

    UMTS

    Generator

    OMS843

    - PD

    - Transients

    - C/DF

    UHF620 + UVS

    OMS843

    - PD

    - Transients

    - C/DF

    Voltag Transformers

    OMS843

    - C/DF

    (Reference)

    UHF620 + UVS

    PDM600

    Case Study: Combined Generator and

    Transformer Monitoring

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    C/DF and PD Couplers

    Generator:

    Capacitive couplersTransformer:

    Capacitive bushing

    adapters and UHF

    drain valve sensor

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    Transformer 2Transformer 1

    ca. 10 m

    UMTS

    Generator

    OMS843

    - PD

    - Transients

    - C/DF

    UHF620 + UVS

    OMS843

    - PD

    - Transients

    - C/DF

    Voltage Transformers

    OMS843

    - C/DF

    (Reference)

    UHF620 + UVS

    PDM600

    Monitoring Results

    20 10 0  t in ms 

    0.1 

    0.01 

       Q   I   E   C

       i  n

      n   C

    10 

    20 10 0  t in ms 

    100 

    .001 

       U   i  n  µ   V

    1000500 0 f in MHz 

       P   i  n   d   B

      m 

    -120 

    -100 

    -60 

    0,0%

    0,2%

    0,4%

    0,6%

    0,8%

    1,0%

    11-20-2012 11-25-2012 11-30-2012

       D   F   /   %

    U

    V

    W

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    Influence of Environmental Conditions

    0 5 10 150 

    0.1 

    0.2 

    0.3 

    0.4 

    0.5 

    0.6 

    0.7 

    0.8 

    0.9 

       d   i  s  s   i  p  a   t   i  o  n   f  a  c   t  o  r   i  n   %

     

    10 

    15 

    20 

    25 

    30 

    35 

    40 

       t  e  m  p  e  r  a   t  u  r  e   i  n   C   °

    V-phase

    U-phaseW-phase

    IEC60137 max: 0,7 %

    time / days

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    G

    Grid

    400 kV

    GSU

    1100 MVA

    Generator

    900 MW

    21 kV

    Transmission line

    400 kV

    6 km

    Substation

    0

       V  o   l   t  a  g  e   i  n   k   V

    18t in ms1260

    200

    -400

    400

    -200

    C Phase

    B Phase

     A Phase

    BAT20

    BAT10

    0

       V  o   l   t  a  g  e   i  n

       k   V200

    -400

    400

    -200

    Transient Over-Voltages

    > Oszillation frequency 10 kHz,

    beat frequency 600 Hz

    > Several times a day

    t in ms 1260

    BAT10

    18t in ms1260

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    Switching Transients

    0

       V  o   l   t  a  g  e   i  n   k   V

    t in ms80400

    200

    -200

    2417t in ms

    0

       V  o   l   t  a  g  e   i  n

       k   V

    t in ms 100500

    200

    -2002915 t in ms

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    DGA Monitoring

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    User Interface: Asset Page

    • Capacitance /

    dissipation factor:

    IEC limits• Transients: 2.5 p.u.

    • Partial discharges

    transformer: Yes/no

    • Partial discharges

    generator: Expert

    analysis (remote)

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    Summary

    • On-line monitoring as

    future trend• C/DF monitoring

     – The reference problem

     – Solution: VT reference

     – Accuracy +/- 2pF• On-line PD monitoring

     – The noise problem

     – Possible solutions:

    • UHF-gating

    • Software separation

    • Pattern recognition

    • Outlook

     – Commoditization of on-line

    monitoring